Two Brothers Racing Yamaha FZ6 - Manual (Page 2)

Installation Instructions
10. Carefully slip a rubber muffler clamp over each canister. Attach each
clamp to the seat mounting plate as shown using supplied bolts and
nuts. Make sure that the clamp’s mounting tabs are to the outside of
the bike’s mounting bracket. Making sure that the V.A.L.E.™assembly is
oriented correctly, loosely tighten the muffler clamp mounting bolts.
11. Making sure that the canisters are properly aligned, securely tighten
the canister mounting bolts, the 4 (four) 6 x 14mm hex head bolts. of
the V.A.L.E.™ assembly for each muffler canister, and the barrel clamp.
12. Attach left and right turn signals and plate lights to
license plate mounting frame as shown. Cut off metal
connectors from ends of turn signals and discard.
Strip away 1/4 inch of insulation from each wire.
13. Clip wiring to OEM turn signals & plate lights and
remove wiring harness from tail section. Remove
2 1/2 in. of outer wiring harness cover to expose
wires. Route clipped end of OEM wiring harness
through the hole in the new license plate holder
and behind license plate frame.
14. Plate light wiring: Strip 1/4 inch of insulation from
the end of one of the supplied 3 inch wires leaving
2 exposed ends. Take one wire from each plate light
and twist the ends together. Repeat for the other two
plate light wires. Insert one twisted pair of wires into
one end of a tubular crimp connector and the stripped
end of one OEM plate light wire into the other end of
the connector. Crimp with a crimping tool to secure.
Repeat with the other twisted pair from the plate
lights and the other OEM plate light wire.
15. Turn signal wiring: Strip 1/4 inch of insulation
from the end of the supplied 6 inch wire leaving
2 exposed ends. Attach LEFT turn signal to 6 inch
supplied wire as shown and crimp with a crimping
tool to secure. Repeat with RIGHT turn signal.
16. Wrap exposed wiring with electrical tape and
secure to plate frame using supplied zip ties.
OEM Plate Light Wire
Tubular Crimp Connector
Plate Light
OEM Turn Signal Wire
Tubular Crimp Connector
RIGHT turn signal LEFT turn signal
OEM Turn Signal Wire
Tubular Crimp Connector
CUT
V.A.L.E.
V a r i a b l e a x i s l o c k i n g e x h a u s t
TM 2004-09 Yamaha
FZ6
V.A.L.E.™ Slip-On Exhaust System with Dual M-2 Exhaust Canisters
Part # 005-1170406, 005-1170407, 005-1170408