Two Brothers Racing Yamaha FZ6 - Manual (Page 3)

17. Re-attach wiring harness to the main wiring loom.
18. Secure the harness by tucking it into the gap between the frame and
side panel.
19. Using the supplied bolt, nut and large O.D. washer, attach rear
cowling to license plate frame.
Installation Instructions
20. Securely tighten the bolts holding the rear cowling &
plate frame.
21. Reinstall and securely attach all cowling/cover bolts.
22. Carefully double check your work to insure that
all hardware is securely fastened and all wiring
is away from from contact with exhaust canisters
and tubing.
23. Before you run the bike, clean off all fingerprints
and dirt, as any oily residue will etch the metal and
become somewhat permanent when the system
gets hot. Run the bike and enjoy. It is normal for
some white smoke to appear the first time you start
the bike. This is packing/manufacturing oil from
inside the pipe burning off. Check for gaps or leaks.
If you find a leak, a little high temperature silicon
sealant should fix it. After 50 to 100 miles, recheck
all fasteners for tightness.
Care & Cleaning / Warranty Information
Care & Cleaning
Keep system free of dirt and moisture. Store in a cool, dry place. Make sure vehicle is completely cool before maintenance.
Stainless Header System: Polished stainless steel pipes will turn a light golden hue after a few heat cycles, this is a normal characteristic of high quality stainless steel. Clean using
a mild water based spray cleaner. Always apply cleaner or polish with a soft, clean cloth.
Titanium Header System: Polished titanium pipes will experience color shift ranging from deep blue/purple through amber after a few heat cycles. This is a normal characteristic of
high quality titanium. Clean using a mild water based spray cleaner. Always apply cleaner or polish with a soft, clean cloth.
Polished Aluminum Canisters: Use an aluminum or mag wheel polish to restore the bright finish to factory spec.
Brushed Aluminum Canisters: Clean using a mild water based spray cleaner. Always apply cleaner or polish with a soft, clean cloth.
Carbon Fiber Canisters: Clean using a mild water based spray cleaner. Always apply cleaner or polish with a soft, clean cloth. Always make sure the fiberglass packing inside is in
good condition and not burned out, as exhaust heat inside an empty canister will deteriorate the carbon fiber sleeve.
TBR sells repack kits (Road - #005-10038, Offroad - #005-10038MX) that include everything you need to easily do it yourself.
Titanium Mufflers: For cleaning use a mild water based spray cleaner. Always apply cleaner or polish with a soft, clean cloth. Always make sure the fiberglass packing inside is in
good condition and not burned out, as exhaust heat inside an empty canister will deteriorate the carbon fiber sleeve.
TBR sells repack kits (Road - #005-10038, Offroad - #005-10038MX) that include everything you need to easily do it yourself.
Repack all road canisters every 3,000 miles. Part #005-10038
Repack all offroad canisters after every 10 hours of use. Part #005-10038MX
NEVER dyno test your bike with carbon fiber or titanium canisters installed - the intense heat and lack of cooling air can quickly burn through the canister material. Two Brothers
Racing does not provide a warranty for burned canisters.
Warranty Information
two brothers racing products are intended for closed course competition purposes only, and therefore are sold “as is” without warranty. two brothers racing specifically
disclaims any warranties of merchantability or fitness for a particular purpose and disclaims all responsibility for consequential and incidental damages or any other losses
arising from the use of these products or parts. Rear of Bike
License Plate Frame
Rear Cowling
V.A.L.E.
V a r i a b l e a x i s l o c k i n g e x h a u s t
TM 2004-09 Yamaha
FZ6
V.A.L.E.™ Slip-On Exhaust System with Dual M-2 Exhaust Canisters
Part # 005-1170406, 005-1170407, 005-1170408
Qty. Description Part Number
1 Left Side V.A.L.E.™ M-2 Muffler Canister Varies
1 Right Side V.A.L.E.™ M-2 Muffler Canister Varies
2 Canister Clamp with Rubber Liner Varies
1 Slip-On Tube 005-11704S
1 HARDWARE KIT 005-117-3
2 X-Ring 005-7-2-3KIT
1 Barrel Band Clamp 005-27-61MSH
3 8x20mm Flange Bolts 005-FB820
3 8mm Nuts 005-FN8
1 Large Washer 005-W0516
1 License Plate Bracket 005-11704B
2 License Plate Lamps 005-8504LT2
2 Replacement Turn Signals 005-88T2
6 Butt Splice Wire Connectors 005-BS1614
1 Permatex Hi-Temp Sealant 031-P22072
1 TBR Sticker Kit 015-10212