Neuspeed 62.10.33 - Manual

NEUSPEED • 3300 Corte Malpaso • Camarillo, CA 93012 • 805.388.7171 • 805.388.0030 FAX
www.neuspeed.com
POWER PULLEY KIT
2006-11/2007 AUDI A3(8P) & TT(8J), 2008 VW R32 up to Vin#
1K_8W160000, 2007-08 EOS up to Vin# 1F_8_028500 3.2L 24V-VR6
PART # 62.10.33
INSTALLATION INSTRUCTIONS
PART LIST: 1 – CRANKSHAFT PULLEY
1 – BELT
1 – CRANKSHAFT BOLT
TOOLS REQ: 1 – Ratchet 1 – File
1 – 27 mm Socket 1 – Die grinder and rotary file.
1 – 16 mm Wrench 1 – Hammer
1 – Chisel 1 – T10069 Counter Holder
1 – T25 Torx 1 – T10027 Pin
1 – T30 Torx 1 – T40 Torx (TT)
1 – Torque Wrench
NOTE: FACTORY TOOLS REQUIRED AND RECOMMEND PROFESSIONAL INSTALLATION.
1. Raise the vehicle and support with jack stand(s)
under lifting points. Never work on a vehicle
supported only with a jack!
2. Remove right front wheel.
3. Undo the Torx screws to remove lower engine
pan. Now remove the passenger side lower inner
fender liner – there are (5) T25 Torx in the
fender well and (2) T25 Torx on the bottom of
the front bumper cap. NOTE: Some models may
vary slightly.
4. Put 16mm wrench onto bolt of tensioner pulley
and turn CCW or in direction of arrow far enough
until VW tool Pin (T10027) or equivalent can be
inserted into tensioner holes to lock in place.
Now remove ribbed drive belt.
5. Using VW tool Counter Holder (T10069) and 27
mm socket undo and remove bolt securing
crankshaft pulley. Pull off pulley and shim
washer on back side.
6. Remove any burs or corrosion on nose of
crankshaft and clean out threads.
7. Using a grinder or file remove ¼” of material
from corner of crank seal housing. Test fit
supplied crankshaft pulley and check to see that
there is at least 1/8” of clearance between
housing and back side of pulley. Continue to
remove material until clearance is achieved.