Neuspeed 49.10.95 - Manual

SUPERCHARGER INSTALLATION INSTRUCTIONS
PLEASE READ CAREFULLY BEFORE YOU BEGIN!
THIS SUPERCHARGER KIT IS FOR:
2002-UP VOLKSWAGEN GOLF IV AND JETTA IV 2.0L 8V ENGINES WITH A/C
FOR DRIVE-BY-WIRE VEHICLES ONLY
As soon as you receive your NEUSPEED Supercharger Kit, please check the Kit Contents to be sure you have
all parts before starting installation. Notify us immediately if you are missing something. Also, send us your
ECU (along with a copy of your receipt) ASAP (see LOCATION AND REMOVAL OF ECU Page 15 and 16),
so that we can install our custom P-Chip program, which is required before starting engine. SAVE SPECIAL
SUPERCHARGER SHIPPING CONTAINER – SEE WARRANTY.
KIT CONTENTS:
1 – SUPERCHARGER/MANIFOLD ASSEMBLY (EGR plate, by-pass valve to Supercharger vacuum hose installed).
2 – SUPERCHARGER REAR SUPPORT BRACKETS (driver side rod end and jam nut installed).
1 – SUPERCHARGER HEAD STAY BRACKET
1 – SUPERCHARGER BELT
5 – SUPERCHARGER/MANIFOLD MOUNTING BOLTS – 3-25mm, 2-95mm.
5 – STAINLESS STEEL/NEOPRENE BACKED MOUNTING WASHERS
1 – NEUSPEED SPECIAL UNDER-WASHER LUBRICATING GREASE
1 – IDLER PULLEY MOUNT AND BELT ADJUSTER WITH PULLEY (installed).
1 –
1 /
2
” HOSE CLAMP
1 – AIR FILTER BOX COVER
1 – ALUMINUM HEAT SHIELD
1 – COOLANT HOSE SUPPORT BRACKET
1 – VITON INTAKE MANIFOLD GASKET
1 – THROTTLE BODY GASKET
1 – COMBI-VALVE GASKET
4 – IRIDIUM SPARK PLUGS
1 – 4-BAR FUEL PRESSURE REGULATOR
1 – CHECK VALVE
8 – VARIOUS ASSEMBLY BOLTS
1 – EVAP PURGE HOSE
5 /
16
” X 28”
1 – THROTTLE BODY TO COOLANT TANK HOSE 5 /
16
” X 20”
1 – BRAKE BOOSTER HOSE 3 /
8
” X 12”
1 – 5 /
16
” STRAIGHT HOSE BARB
1 – 5 /
16
” ‘T’ HOSE BARB
2 – HOSE CLIPS
1 – LOCTITE 262
1 – NEUSPEED SUPERCHARGER BADGE
1 – CARB EXEMPTION PLATE – 50-STATE LEGAL
2 – PREMIUM FUEL ONLY DECALS – ONE FOR GAS GAUGE, ONE FOR FUEL DOOR
1 – BELT PATH ROUTING DECAL
1 – WARRANTY CARD – FILL OUT IMMEDIATELY WITH SERIAL NUMBER AND RETURN
Page 1