Neuspeed 49.10.93 - Manual

Page 1
SUPERCHARGER INSTALLATION INSTRUCTIONS
PLEASE READ CAREFULLY BEFORE YOU BEGIN!
THIS SUPERCHARGER KIT IS FOR:
1999-UP VOLKSWAGEN GOLF IV, JETTA IV AND 1998-UP BEETLE 2.0L 8V ENGINES WITH A/C
As soon as you receive your NEUSPEED Supercharger Kit, please check the Kit Contents to be sure you have
all parts before starting installation. Notify us immediately if you are missing something. Also, send us your
ECU (along with a copy of your receipt) ASAP (see LOCATION AND REMOVAL OF ECU Page 13 and 14),
so that we can install our custom P-Chip program, which is required before starting engine.
KIT CONTENTS:
1 – SUPERCHARGER/MANIFOLD ASSEMBLY (throttle cable bracket, EGR plate, by-pass valve to
supercharger vacuum hose installed).
2 – SUPERCHARGER REAR SUPPORT BRACKETS (driver side rod end and jam nut installed).
1 – SUPERCHARGER HEAD STAY BRACKET
1 – SUPERCHARGER BELT
5 – SUPERCHARGER/MANIFOLD MOUNTING BOLTS – 3-25mm, 2-95mm.
5 – STAINLESS STEEL/NEOPRENE BACKED MOUNTING WASHERS
1 – NEUSPEED SPECIAL UNDER-WASHER LUBRICATING GREASE
1 – IDLER PULLEY MOUNT AND BELT ADJUSTER WITH PULLEY (installed).
1 – THROTTLE CABLE CUSHIONED CLAMP
1 –
1 /
2
” HOSE CLAMP
1 – AIR FILTER BOX COVER
1 – ALUMINUM HEAT SHIELD
1 – COOLANT HOSE SUPPORT BRACKET
1 – VITON INTAKE MANIFOLD GASKET
1 – THROTTLE BODY GASKET
1 – COMBI-VALVE GASKET
4 – IRIDIUM SPARK PLUGS
1 – 4-BAR FUEL PRESSURE REGULATOR
1 – CHECK VALVE
8 – VARIOUS ASSEMBLY BOLTS
1 – EVAP PURGE HOSE
5 /
16
” X 36”
1 – THROTTLE BODY TO COOLANT TANK HOSE 5 /
16
” X 22” (Beetle only).
1 – THROTTLE BODY TO RADIATOR HOSE 5 /
16
” X 12”
1 – THROTTLE BODY TO HEATER CORE HOSE 5 /
16
” X 11”
1 – BRAKE BOOSTER HOSE 3 /
8
” X 12”
1 – 5 /
16
” STRAIGHT HOSE BARB (Beetle only).
1 – 5 /
16
” ‘T’ HOSE BARB
4 – TIE-WRAPS
1 – LOCTITE 262
1 – NEUSPEED SUPERCHARGER BADGE
1 – CARB EXEMPTION PLATE – 50-STATE LEGAL
2 – PREMIUM FUEL ONLY DECALS – ONE FOR GAS GAUGE, ONE FOR FUEL DOOR
1 – BELT PATH ROUTING DECAL
1 – WARRANTY CARD – FILL OUT IMMEDIATELY WITH SERIAL NUMBER AND RETURN