2 assemble & suspend heater – Reznor VR Unit Installation Manual User Manual

Page 12

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Form I-VR, P/N 205202 R13, Page 11

Gas valve adjustment is required for all high altitude operation and can only be

done after the heater is installed. Follow the instructions in Paragraph 6.3.

FIGURE 7 -

High Altitude

Pressure

Switch is

Required above

6000 ft (1830 M)

Elevation on

Sizes 50-175

Instructions for Changing Pressure Switch

1. In the control compartment, locate the pressure switch (See

FIGURE 5.)

2. Mark and disconnect the two wires attached to the pressure switch.

3. Disconnect the rubber tubing attached to the pressure switch.

4. Using the same screws, install the high altitude pressure switch for the size of

heater being installed. Attach the rubber tubing and wires.

Additional Burner

Box Preparation for

Operation Above

6000 ft (1830M)

If a Model VR/GVR 50-175 is being installed at an altitude above 6000 ft

(1830M), the pressure switch will have to be changed. If ordered with the unit

as Option DJ20, the pressure switch is shipped separately. (

NOTE: Model

VR200 does not require a pressure switch change above 6000 ft/1830M.)

High Altitude Pressure Switches (Option DJ20 required above 6000 ft/1830M)

Model

VR and GVR

VR

VR and GVR

Size

50 75 100 125 150 175

125

150

175

Electrical Frequency

50 Hz or 60 Hz

60 Hz

50 Hz

Option DJ20 Package P/N

205524

205525

258817 258818 258819

High Altitude Switch P/N

205445

205446

197030 203932 205444

Differential OFF Setpoint

(“ w.c.)

0.15

0.70

0.40

0.25

0.30

Label Color

Gray

Pink

Green

6.2 Assemble and

Suspend the

Heater

6.2.1 Assemble the Burner/Control Box and the Combustion

Chamber Tube

Use these parts (from the hardware bag) to assemble the burner/control box

and the combustion chamber tube: Gasket, P/N 116029; (4) Lockwashers, P/N

1333; (4) Nuts, P/N 6554.
Identify the combustion chamber tube (the aluminized tube with the square

flange on one end). Follow the instructions to attach the combustion chamber

tube to the burner/control box (See

FIGURE 8).

FIGURE 8 - Attach the Combustion Chamber

Tube to the Burner/Control Box

Gasket

6.2.2 Suspend the

Assembled Burner/

Control Box and

Combustion Chamber

Tube

1. Determine location of two combustion chamber tube suspension

points -- one close to the burner/control box and one within 12” (305mm)

of the coupler that will connect it to the first heat exchanger tube. Install a

tube bracket at each suspension point (See

FIGURES 9 and 10). Slide the

threaded “U” bolt over the tube and through the bracket; attach with nuts.

(

NOTE: Nuts must be secure before heater is operated, but if the reflec-

tor is going to be rotated, nuts may be installed loosely now and tightened

later.)

Hook the wire retainer out through the ends of the tube bracket. (

NOTE:

One “hook” of the wire retainer is bent 75° and the other 45°. If the reflector

is going to be rotated, be sure the side with the sharper 45° bend will be at

the lower side.)

a) Slide the gasket over the studs on the burner/

control box.

b) Slide the flange over the bolts.

c) Use the washers and nuts to attach the combustion

chamber flange securely to the burner/control box.

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