Flowserve FRBH - Manual (Page 2)

FRBH, FRBHX AND FRBHS USER INSTRUCTIONS ENGLISH 71569178 10-04
Page 2 of 54
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CONTENTS
PAGE
1 INTRODUCTION AND SAFETY ......................... 4
1.1 General ....................................................... 4
1.2 CE marking and approvals............................ 4
1.3 Disclaimer ................................................... 4
1.4 Copyright ..................................................... 4
1.5 Duty conditions ............................................ 4
1.6 Safety ......................................................... 5
1.7 Nameplate and warning labels ...................... 8
1.8 Specific machine performance .................... 10
1.9 Noise level................................................. 10
2 TRANSPORT AND STO RAGE ......................... 11
2.1 Consignment receipt and unpacking............ 11
2.2 Handling.................................................... 11
2.3 Lifting........................................................ 11
2.4 Storage ..................................................... 11
2.5 Recycling and end of product life ................ 12
3 PUMP DESCRIPTION...................................... 12
3.1 Configurations ........................................... 12
3.2 Name nomenclature ................................... 12
3.3 Design of major parts ................................. 12
3.4 Performance and operating limits ................ 13
3.5 Table Of Engineering Data .......................... 14
3.6 Materials Of Construction ............................ 20
4 INSTALLATION................................................ 21
4.1 Location .................................................... 21
4.2 Part assemblies ......................................... 21
4.3 Foundation ................................................ 21
4.4 Baseplate installation ................................. 21
4.5 Initial alignment .......................................... 22
4.6 Grouting .................................................... 24
4.7 Piping........................................................ 24
4.8 Final shaft alignment check ........................ 26
4.9 Electrical connections ................................. 26
4.10 Protection systems................................... 27
5 COMMISSIONING, STA RT-UP, OPERATION AND
SHUTDOWN................................................ 27
5.1 Pre-commissioning procedure..................... 27
5.2 Pump lubricants ......................................... 27
5.2 Pump lubricants ......................................... 28
5.3 Direction of rotation.................................... 29
5.4 Guarding ................................................... 29
5.5 Priming and auxiliary supplies ..................... 29
5.6 Starting the pump....................................... 29
5.7 Running the pump...................................... 29
5.8 Stopping and shutdown .............................. 31
5.9 Hydraulic, mechanical and electrical duty .... 31
6 MAINTENANCE ............................................... 31
6.1 General ..................................................... 31
6.2 Maintenance schedule................................ 32
6.3 Spare parts................................................ 34
6.4 Recommended spares and consumable items34
6.5 Tools required ............................................ 34
6.6 Fastener torques ........................................ 34
6.7 Renewal clearances ................................... 34
6.8 Disassembly .............................................. 35
6.9 Examination of parts.................................. 36
6.10 Assembly................................................. 36
6.11 Impeller axial clearance adjustment ........... 40
7 FAULTS; CAUSES AND REMEDIES ................. 42
8 PARTS LIST AND DRAWINGS.......................... 45
8.1 FRBH & FRBHX Frames 1-3 and 1 pc Frame 4
with parts list.............................................. 45
8.2 FRBH, FRBHX & FRBHS Frames 1-3 and 4A-
Exploded view............................................ 46
8.3 FRBH & FRBHX Frame 4 with – 2 pc. Frame 47
8.4 FRBH, FRBHX & FRBHS - Frame assembly-
B4B (2 piece Frame)-Exploded View ........... 48
8.5 FRBH Frames 1-4- liquid end Exploded View 49
8.6 FRBHX - Exploded view .............................. 50
8.7 FRBHS Sectional and Parts List................... 51
8.8 General arrangement drawing ..................... 51
8.8 General arrangement drawing ..................... 52
9 CERTIFICATION.............................................. 52
10 OTHER RELEVANT DOCUMENTATION AND
MANUALS .................................................... 52
10.1 Supplementary User Instruction manuals ... 52
10.2 Change notes........................................... 52
10.3 Additional sources of information............... 52