Flowserve FRBH User Manual

Page 7

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FRBH, FRBHX AND FRBHS USER INSTRUCTIONS ENGLISH 71569178 10-04

Page 7 of 54

®


1.6.4.3 Avoiding excessive surface temperatures

ENSURE THE EQUIPMENT TEMPERATURE

CLASS IS SUITABLE FOR THE HAZARD ZONE

Pumps have a temperature class as stated in the ATEX
Ex rating on the nameplate. These are based on a
maximum ambient of 40 °C (104 °F); refer to Flowserve
for higher ambient temperatures.

The surface temperature on the pump is influenced by
the temperature of the liquid handled. The maximum
permissible liquid temperature depends on the
temperature class and must not exceed the values in
the table that follows.

The temperature rise at the seals and bearings and due
to the minimum permitted flow rate is taken into
account in the temperatures stated.

Temperature

class to

EN 13463-1

Maximum

surf ace

temperature

permitted

Temperature limit of liquid

handled (* depending on

material and construction

variant - check which is lower)

T6
T5
T4
T3
T2
T1

85 °C (185 °F)

100 °C (212 °F)

135 °C (275 °F)
200 °C (392 °F)
300 °C (572 °F)
450 °C (842 °F)

Consult Flowserve
Consult Flowserve

115 °C (239 °F) *
180 °C (356 °F) *
275 °C (527 °F) *
400 °C (752 °F) *


The responsibility for compliance with the specified
maximum liquid temperature is with the plant
operator.

Temperature classification “Tx” is used when the liquid
temperature varies and when the pump is required to be
used in differently classified potentially explosive
atmospheres. In this case the user is responsible for
ensuring that the pump surface temperature does not
exceed that permitted in its actual installed location.

If an explosive atmosphere exists during the
installation, do not attempt to check the direction of
rotation by starting the pump unfilled. Even a short run
time may give a high temperature resulting from
contact between rotating and stationary components.

Where there is any risk of the pump being run against a
closed valve generating high liquid and casing external
surface temperatures it is recommended that users fit an
external surface temperature protection device.

Avoid mechanical, hydraulic or electrical overload by
using motor overload trips, temperature monitor or a


power monitor and make routine vibration monitoring
checks.

In dirty or dusty environments, regular checks must be
made and dirt removed from areas around close
clearances, bearing housings and motors.

1.6.4.4 Preventing the build up of explosive
mixtures

ENSURE THE PUMP IS PROPERLY FILLED

AND VENTED AND DOES NOT RUN DRY

Ensure the pump and relevant suction and discharge
pipeline system is totally filled with liquid at all times
during the pump operation, so that an explosive
atmosphere is prevented. In addition it is essential to
make sure that seal chambers, auxiliary shaft seal
systems and any heating and cooling systems are
properly filled.

If the operation of the system cannot avoid this
condition the fitting of an appropriate dry run protection
device is recommended (eg liquid detection or a power
monitor).

To avoid potential hazards from fugitive emissions of
vapour or gas to atmosphere the surrounding area
must be well ventilated.

1.6.4.5 Preventing sparks

To prevent a potential hazard from mechanical

contact, the coupling guard must be non-sparking and
anti-static for Category 2.

To avoid the potential hazard from random induced
current generating a spark, the earth contact on the
baseplate must be used.

Avoid electrostatic charge: do not rub non-metallic
surfaces with a dry cloth

;

ensure cloth is damp.


The coupling must be selected to comply with 94/9/EC
and correct alignment must be maintained.

1.6.4.6 Preventing leakage

The pump must only be used to handle liquids for

which it has been approved to have the correct
corrosion resistance.

Avoid entrapment of liquid in the pump and associated
piping due to closing of suction and discharge valves,
which could cause dangerous excessive pressures to

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