Table 16 battery torque values, Table 15, Table 16 – Emerson NXL UPS Systems User Manual

Page 45: Battery torque values, Table 17, Torque specifications, unless otherwise labeled, Table 15 for current ratings

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Specifications

41

Table 15

Recommended conduit and cable sizes for Liebert NXL Module Battery Disconnect

UPS

Size,

kVA

Nominal Selection

Alternate Selection

Top Cable Entry Input

Wire & Conduit

Wires, G THW / FMC

Bottom Cable Entry Input

Wire & Conduit

Wires, G THW / RNC

Top Cable Entry Input

Wire & Conduit

Wires, G THW / FMC

Bottom Cable Entry Input

Wire & Conduit

Wires, G THW / RNC

250kVA

(2) 2.5C 2-350kcmil,

#1/0AWG

(3) 2C 2-#4/0AWG,

#1/0AWG

(2) 2.5C 2-350kcmil,

#1/0AWG

(3) 2C 2-#4/0AWG,

#1/0AWG

300kVA

(2) 2.5C 2-500kcmil,

#1/0AWG

(3) 2C 2-250kcmil,

#1/0AWG

(2) 2.5C 2-500kcmil,

#1/0AWG

(3) 2C 2-250kcmil,

#1/0AWG

400kVA

(3) 2.5C 2-500kcmil,

#4/0AWG

(4) 2.5C 2-250kcmil,

#4/0AWG

(3) 2.5C 2-500kcmil,

#4/0AWG

(4) 2.5C 2-250kcmil,

#4/0AWG

500kVA

(4) 3C 2-750kcmil,

#4/0AWG

(4) 3.5C 2-750kcmil,

#4/0AWG

(5) 2.5C 2-500kcmil,

#4/0AWG

(5) 3C 2-500kcmil,

#4/0AWG

625kVA

(4) 3C 2-750kcmil,

#4/0AWG

(4) 3.5C 2-750kcmil,

#4/0AWG

(5) 2.5C 2-500kcmil,

#4/0AWG

(5) 3C 2-500kcmil,

#4/0AWG

750kVA

(5) 3.5C 2-750kcmil,

250kcmil

(5) 3.5C 2-750kcmil,

250kcmil

(6) 3C 2-500kcmil,

250kcmil

(6) 3C 2-500kcmil,

250kcmil

The recommendations in this table are guidelines only and are superseded by local regulations and codes of practice where applicable:
1. Take special care when determining the size of the neutral cable, because current circulating on the neutral cable may be greater than

nominal current in the case of non-linear loads. Refer to the values given in the UPS electrical characteristics in this table.

2. The ground conductor should be sized according to the fault rating, cable lengths, type of protection, etc. The ground cable connecting

the UPS to the main ground system must follow the most direct route possible.

3. Consideration should be given to the use of paralleled smaller cables for heavy currents, as this can ease installation considerably.
4. When laying the power cables, do not form coils. Coiling power cables increases the likelihood of electromagnetic interference.

Table 16

Battery torque values

Battery

Code

Manufacturer

Battery Model

Torque Value

in-lb (Nm)

PR

C&D Batteries

UPS12-300MR

110 (12.4)

RR

UPS12-350MR

110 (12.4)

UR

UPS12-400MR

110 (12.4)

WR

UPS12-490MR

110 (12.4)

XR

UPS12-540MR

110 (12.4)

PX

Enersys

HX300-FR

65 (7.3)

RX

HX330-FR

65 (7.3)

UX

HX400-FR

65 (7.3)

WX

HX500-FR

65 (7.3)

Table 17

Torque specifications, unless otherwise labeled

Nut and Bolt Combinations

Bolt Shaft Size

Grade 2 Standard

lb-in (Nm)

Electrical Connections

with Belleville Washers

lb-in (Nm)

1/4

53 (6.0)

46 (5.2)

5/16

107 (12)

60 (6.8)

3/8

192 (22)

95 (11)

1/2

428 (48)

256 (29)

Circuit Breakers with Compression Lugs (For Power Wiring)

Current Rating

lb-in (Nm)

400 - 1200 Amps

300 (34)

Circuit Breakers with Compression Lugs (For Control Wiring)

AWG Wire Size or Range

lb-in (Nm)

#22 - #14

3.5 to 5.3 (0.4 to 0.6)

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