Motorola SSETM 5000 - Manual (Page 99)

6881094C12-A November 11, 2004
Disassembly/Reassembly Procedures: Reassembly Procedures for SSE 5000 Radio 7-17
2. Push the chassis assembly into the housing, taking care not to pinch the main seal (63)
between the housing (1) and the control top (40). Do not depress the PTT button during
assembly.
3. Install the two self-sealing bolts (59) through the baseplate (2) on the bottom of the radio.
Using a ROTO-TORQ adjustable torque screwdriver with a T-10 TORX bit (see Table 7-2 on
page 7-10 for part numbers), tighten the two self-sealing bolts to 18 in-lbs.
NOTE: Inspect the seals of the bolts before assembly. If the seals are damaged, discard
both the seals and the bolts and replace with new self-sealing bolts.
7.7.4 Reassemble the Housing Baseplate
NOTE: All repairs to the baseplate assembly can, and should, be made with the radio chassis inside
the radio.
1. Inspect the radio port seal (3).
NOTE: If the port seal is punctured or damaged, it must be replaced with a new port seal.
If the port seal needs to be replaced, it can be peeled off of the housing. All residual
adhesive on the housing must be removed before replacing the port seal.
2. Install the baseplate seal (9). Ensure that the baseplate seal is seated around the two
threaded radio contact bushings and the remainder of the seal is in the baseplate seal recess
of the housing.
NOTE: Inspect the baseplate seal for damage. If it is damaged, discard it and replace with
a new seal.
3. Install the latch spring (7) into the latch spring recess in the housing, with the convex form
facing the bottom of the radio.
4. Install the battery latch (4) into the battery latch recess in the housing, with the battery catch
facing the bottom of the radio.
5. Install the baseplate (2), taking care not to push the baseplate seal (9) into the housing. You
can verify this by looking into the bottom of housing to see if the seal has been pushed into
the housing.
6. Install the baseplate contact insulator (8).
7. Install the three power contacts (6).
8. Install the three radio power contact screws (5) using a ROTO-TORQ adjustable torque
screwdriver with a Phillips star bit (see Table 7-2 on page 7-10 for part numbers). Tighten all
three screws to 2.5 in-lbs.
9. If not done already, install the two self-sealing bolts (59) through the baseplate (2) on the
bottom of the radio. Using a ROTO-TORQ adjustable torque screwdriver with a T-10 TORX
bit (see
Table 7-2 on page 7-10 for part numbers), tighten the two self-sealing bolts to 18 in-
lbs.
NOTE: Inspect the seals of the bolts before assembly. If the seals are damaged, discard
both the seals and the bolts and replace with new self-sealing bolts.
NOTE: If the Channel Select knob (32) or Volume knob (33) were removed prior to servicing the main
chassis, reinstall them. See Section 7.5.1.2: “Install the Channel Select Knob” on page 7-11
and Section 7.5.2.2: “Install the Volume Knob” on page 7-12 .