High power service manual for unit sizes 6x, 5 cooling fans, 6 fan speed control – GE Industrial Solutions AF-600 FP High Power Unit Sizes 6x User Manual

Page 44

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3.3.5 Cooling Fans

All frequency converters in this size range are equipped with cooling fans to provide airflow along the heatsinks and within the enclosures. All fans are powered
by mains voltage which is stepped down by autotransformers and regulated to 200 or 230 VAC by circuitry provided on the power cards. On/off and high/low
speed control of the fans is provided to reduce overall acoustical noise and extend the life of the fans.

Fans are activated by the following causes:

60% of nominal current exceeded

Specific heatsink temperature exceeded (power size dependent)

Specific power card ambient temperature exceeded

Specific control card ambient temperature exceeded

DC hold active

DC brake active

Pre-magnetization of the motor

Automatic motor adaptation in progress

Regardless of the heatsink temperature, the fans are started shortly after main input power is applied to the frequency converter.

Once fans are started, they will run for a minimum of 10 minutes.

3.3.6 Fan Speed Control

The cooling fans are controlled with sensor feedback which regulates fan operation and speed control as described below.

IGBT thermal sensor measured temperature. The fan can be off, low speed, or high speed based on this temperature.

IGBT Thermal Sensor

Temperature

Fan turn ON low speed

45

° C

Fan low speed to high speed

50

° C

Fan high speed to low speed

40

° C

Fan turn OFF from low speed

30

° C

Table 3.1: IGBT Thermal Sensor

Power card ambient temperature sensor measured temperature. The fan can be off or high speed based on this temperature.

Power Card Ambient

Temperature

Fan turn ON to high speed

45

° C

Fan turn OFF from high speed

40

° C

Fan turn ON to high speed

<10

° C

Table 3.2: Power Card Ambient Temperature Sensor

Control card thermal sensor measured temperature. The fan can be off or low speed based on this temperature.

Control Card Ambient

Temperature

Fan turn ON to low speed

55

° C

Fan turn OFF from low speed

45

° C

Table 3.3: Control Card Thermal Sensor

Output current value. If the output current is greater than 60% of rated current, the fan will turn on low speed.

High Power Service Manual for Unit Sizes 6x

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