Wesley BC-620-4CA User Manual

Page 117

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Curtis 1234/36/38 Manual,

OS

11

113

2 3 J U LY 2 0 0 8 D R A F T

8 — DIAGNOSTICS & TROUBLESHOOTING

Table 5 TROUBLESHOOTING CHART, continued

PROGRAMMER LCD DISPLAY

CODE

EFFECT OF FAULT

POSSIBLE CAUSE

SET/CLEAR CONDITIONS

18 Severe Overvoltage

1. See Monitor menu » Battery:

Set: Capacitor bank voltage exceeded

ShutdownMotor;

Capacitor Voltage.

the Severe Overvoltage limit (see page 55)

ShutdownMainContactor;

2. Battery menu parameters are

with FET bridge enabled.

ShutdownEMBrake;

misadjusted.

Clear: Bring capacitor voltage below

ShutdownThrottle;

3. Battery resistance too high for given

Severe Overvoltage limit, and then

FullBrake;

regen current.

cycle KSI.

ShutdownPump.

4. Battery disconnected while regen braking.

22

Controller Overtemp Cutback

1. See Monitor menu » Controller:

Set: Heatsink temperature exceeded 85°C.

Reduced drive and brake

Temperature.

Clear: Bring heatsink temperature below

torque.

2. Controller is performance-limited

85°C.

at this temperature.

3. Controller is operating in an extreme

environment.

4. Excessive load on vehicle.

5. Improper mounting of controller.

23

Undervoltage Cutback

1. Normal operation. Fault shows that

Set: Capacitor bank voltage dropped below

Reduced drive torque.

the batteries need recharging.

the Undervoltage limit (see page 55) with

Controller is performance limited

the FET bridge enabled.

at this voltage.

Clear: Bring capacitor voltage above the

2. Battery parameters are misadjusted.

Undervoltage limit.

3. Non-controller system drain on battery.

4. Battery resistance too high.

5. Battery disconnected while driving.

6. See Monitor menu » Battery:

Capacitor Voltage.

7. Blown B+ fuse or main contactor

did not close.

24

Overvoltage Cutback

1. Normal operation. Fault shows that

Set: Capacitor bank voltage exceeded the

Reduced brake torque.

regen braking currents elevated the

Overvoltage limit (see page 55) with the

battery voltage during regen braking. FET bridge enabled.

Controller is performance limited

Clear: Bring capacitor voltage below the

at this voltage.

Overvoltage limit.

2. Battery parameters are misadjusted.

3. Battery resistance too high for given

regen current.

4. Battery disconnected while regen braking.

5. See Monitor menu » Battery:

Capacitor Voltage.

25

+5V Supply Failure

1. External load impedance on the

Set: +5V supply (pin 26) outside the

None, unless a fault action

+5V supply (pin 26) is too low.

+5V±10% range.

is programmed in VCL.

2. See Monitor menu » outputs:

Clear: Bring voltage within range.

5 Volts and Ext Supply Current.

26

Digital Out 6 Overcurrent

1. External load impedance on Digital

Set: Digital Output 6 (pin 19) current

Digital Output 6 driver

Output 6 driver (pin 19) is too low. exceeded 15 mA.

will not turn on.

Clear: Remedy the overcurrent cause

and use the VCL function

Set_DigOut()

to turn the driver on again.

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