Wesley BC-620-4CA User Manual

Page 120

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116

Curtis 1234/36/38 Manual,

OS

11

Table 5 TROUBLESHOOTING CHART, continued

PROGRAMMER LCD DISPLAY

CODE

EFFECT OF FAULT

POSSIBLE CAUSE

SET/CLEAR CONDITIONS

8 — DIAGNOSTICS & TROUBLESHOOTING

44

Pot2 Wiper Low

1. See Monitor menu » Inputs:

Set: Pot2 wiper (pin 17) voltage

FullBrake.

Pot2 Raw.

is lower than the low fault threshold

2. Pot2 wiper voltage too low.

(can be changed with the VCL function

Setup_Pot_Faults()

).

Clear: Bring Pot2 wiper voltage

above the fault threshold.

45

Pot Low Overcurrent

1. See Monitor menu » Outputs:

Set: Pot low (pin 18) current exceeds 10mA.

ShutdownThrottle;

Pot Low.

Clear: Clear pot low overcurrent condition

FullBrake.

2. Combined pot resistance connected and cycle KSI.

to pot low is too low.

46

EEPROM Failure

1. Failure to write to EEPROM

Set: Controller operating system tried to

memory. This can be caused by

write to EEPROM memory and failed.

EEPROM memory writes initiated Clear: Download the correct software (OS)

by VCL, by the CAN bus, by

and matching parameter default settings

adjusting parameters with the

into the controller and cycle KSI.

programmer, or by loading new

software into the controller.




47

HPD/Sequencing Fault

1. KSI, interlock, direction, and throttle Set: HPD (High Pedal Disable) or

ShutdownThrottle.

inputs applied in incorrect sequence. sequencing fault caused by incorrect

2. Faulty wiring, crimps, or switches at sequence of KSI, interlock, direction, and

KSI, interlock, direction, or throttle

throttle inputs.

inputs.

Clear: Reapply inputs in correct sequence.

3. See Monitor menu » Inputs.

47

Emer Rev HPD

1. Emergency Reverse operation has

Set: At the conclusion of Emergency

ShutdownThrottle;

concluded, but the throttle, forward

Reverse, the fault was set because various

ShutdownEMBrake.

and reverse inputs, and interlock

inputs were not returned to neutral.

have not been returned to neutral.

Clear: If EMR_Interlock = On, clear the

interlock, throttle, and direction inputs.

If EMR_Interlock = Off, clear the

throttle and direction inputs.

49

Parameter Change Fault

1. This is a safety fault caused by a

Set: Adjustment of a parameter setting

ShutdownMotor;

change in certain parameter

that requires cycling of KSI.

ShutdownMainContactor;

settings so that the vehicle will not

Clear: Cycle KSI.

ShutdownEMBrake;

operate until KSI is cycled.

ShutdownThrottle;

For example, if a user changes the

FullBrake;

Throttle Type this fault will appear

ShutdownPump.

and require cycling KSI before the

vehicle can operate.

51–67 OEM Faults

1. These faults can be defined by the

Set: See OEM documentation.

(See OEM documentation.)

OEM and are implemented in the

Clear: See OEM documentation.

application-specific VCL code. See

OEM documentation.

ShutdownMotor;

ShutdownMainContactor;

ShutdownEMBrake;

ShutdownThrottle;

ShutdownInterlock;

ShutdownDriver1;

ShutdownDriver2;

ShutdownDriver3;

ShutdownDriver4;

ShutdownPD;

FullBrake;

ShutdownPump.

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