Andrew ES45T User Manual

Page 10

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Tripod Ground

Mount Assembly

ES45T-T Main

Reflector

Assembly

ES45T-T Back

Structure

Assembly

ES45T Reflector-

to-Mount

Assembly

(With Crane)

Feed Installation

Waveguide/Flex

Section Assembly

Subreflector

Installation

Feed Installation

ˆ

Mount azimuth axis support and rear anchor pads

ˆ

Connect support angles

ˆ

Attach support and elevation pivot assembly to support angles

ˆ

Attach support angles to azimuth axis joint

ˆ

Hoist support and pivot elevation pivot assembly

ˆ

Fasten azimuth axis joints to azimuth axis support

ˆ

Attach elevation strut to azimuth axis joint

ˆ

Attach azimuth strut to appropriate rear pad

ˆ

Remove protective covering from crate

ˆ

Pry top crate panel off

ˆ

Pry sides off crate

ˆ

Pry front off crate

ˆ

Unbolt reflector panels from bottom of crate

ˆ

Prepare assembly area with diameter setting bands and temporary supports

ˆ

Lay reflector segments on prepared assembly area

ˆ

Attach opposite segments to mounting ring hub and diameter setting bands

ˆ

Attach remaining segments to mounting ring hub and original panels

ˆ

Attach reflector rib segments to panel seams

ˆ

Tighten seam hardware in concentric circles around reflector

ˆ

Install center plate and center pad to mounting ring hub

ˆ

Attach feed strut brackets and feed struts

ˆ

Attach tee plates to reflector

ˆ

Attach rib connecting plates to reflector

ˆ

Assemble support angles and pivot brackets for installation

ˆ

Install pivot bracket assemblies

ˆ

Connect pivot brackets with support angle

ˆ

Install two support angles to elevation axis bracket

ˆ

Connect pivot brackets and elevation axis bracket with support angles

ˆ

Tighten hardware using A-325 tensioning procedure

ˆ

Remove diameter setting bands

ˆ

Wrap crane straps around angle between pivot brackets

ˆ

Align pivot brackets with support and elevation pivot assembly

ˆ

Connect pivot brackets with support and elevation pivot assembly

ˆ

Determine required length of elevation strut

ˆ

Connect elevation strut to elevation axis bracket

ˆ

Attach feed struts to feed support assembly

ˆ

Assemble feed horn assembly to network

ˆ

Install feed assembly into feed support

ˆ

Tighten all collar set screws

ˆ

Attach flex section to feed assembly flanges

ˆ

Attach mounting brackets to feed struts

ˆ

Attach flex section to waveguide assembly

ˆ

Tighten all mounting hardware

ˆ

Station two men inside reflector

ˆ

One man attaches subreflector to struts

ˆ

One man supports subreflector

ˆ

Tighten all strut hardware

ˆ

Attach feed assembly to main reflector hub

ˆ

Install OMT inside feed assembly

10

Getting Started

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