SkyTrak 6036 Service Manual User Manual

Page 43

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Model 6036 S/N 9B0499 and Before

4-7

Section 4.

Operator's Cab

2.

Adjust the limit stop screw until it touches the
pedal.

3.

Tighten the locknut to 120 to 125 lb-inch (13,6
to 14,1 N m).

4.

Check engine rpm at full throttle. If not 2600
to 2860 rpm, readjust the limit stop screw.

IMPORTANT: During the full throttle check

• operate no hydraulic function,

• do not steer, and

• be sure the transmission is in neutral.

b. Throttle Cable

Removal

1.

Working beneath the operator’s cab, remove
the spring, Fig. 4.8, from between the pedal
clamp and washer on the clevis.

2.

Remove lock clip and clevis pin that attaches
the clevis to the throttle lever assembly.

3.

Remove the clamp attaching the throttle cable
to the cable support. Remove short clevis,
washer, and jam nut from the cable end.

4.

Open the right side engine access door.

5.

Remove the round-head screws attaching the
clamp, Fig. 4.9, to the throttle cable bracket.
Remove the clamp from the bracket.

6.

Remove the cotter pin, clevis pin and two
washers attaching the throttle cable clevis to
the engine stop and throttle lever, Fig. 4.9.

Fig. 4.9 Throttle Cable Engine Connection

7.

Remove the long clevis and jam nut from the
cable end.

8.

Remove the throttle cable from the forklift.

Installation

1.

Thread jam nut and long clevis completely
onto one end of the cable. Thread a jam nut,
washer and short clevis completely on the
other end of the cable. Further adjustment on
the rod end will be required after the cable is
installed.

2.

Secure long clevis end of throttle cable to the
engine stop and throttle lever, Fig. 4.9, with
clevis pin, washers and cotter pin. Be sure
both washers are positioned between clevis
and above engine stop and throttle lever.

3.

Install the cable in the clamp and secure the
clamp on the throttle cable bracket with round-
head screws.

4.

Route cable on forklift to throttle panel under
floor of operator cab.

5.

Attach the short clevis end of the cable to the
support with a clamp, Fig. 4.8.

6.

Fasten the short clevis to the lever assembly
with a clevis pin and lock clip.

7.

Clamp cable to cable support.

8.

Hook one end of the spring around the pedal
clamp and the other end around the neck of
the clevis, Fig. 4.8.

7.

Check that all connections are secure.

8.

If necessary, adjust the pedal limit stop as
described in the following paragraph.

9.

Close and lock right side engine access door.

Adjustment

1.

Lightly depress the throttle pedal to full
position

2.

Adjust the limit stop screw until it touches the
pedal.

3.

Tighten the locknut to 120 to 125 lb-inch (13,6
to 14,1 N m).

4.

Check engine rpm at full throttle. If it is not
between 2600 and 2860 rpm, readjust the limit
stop screw.

IMPORTANT: During the full throttle check

• operate no hydraulic function,

• do not steer, and

• be sure the transmission is in neutral.

STOP AND

THROTTLE LEVER

JAM NUT

THROTTLE

CABLE

BRACKET

CLEVIS, CLEVIS PIN

AND COTTER PIN

CLAMP

FUEL PUMP

TWO

WASHERS

MA0201

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