Maintenance – Multiquip LS-600P User Manual

Page 45

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MaYCO LS600p CONCReTe pUMp • OpeRaTiON MaNUaL — Rev. #0 (05/13/13) — page 45

MAIntEnAncE

Battery Maintenance

Mishandling of the battery shortens the service life of the

battery and adds to maintenance cost. When handling the

battery do the following:

„

Be careful not to let the battery electrolyte come in

contact with your body or clothing.

„

ALWAYS wear eye protection and rubber gloves, since

the battery contains sulfuric acid which burns skin and

eats through clothing.

„

ALWAYS check the battery terminals periodically to

ensure that they are in good condition.

„

Use wire brush or sand paper to clean the battery

terminals.

„

ALWAYS check battery for cracks or any other damage.

If white pattern appears inside the battery or paste has

accumulated at the bottom, replace the battery.

„

NeveR attempt to charge a battery that is frozen. The

battery can explode unless first allowed to thaw.

DANGER

Use all safety precautions specified by the battery

manufacturer when working with the battery.

Flammable, explosive gas. (produces

hydrogen gas while charging or during

operation). Keep area around battery well

ventilated and keep from any fire source.
Battery electrolyte contains corrosive, toxic

chemical. (dilute sulfuric acid). Avoid

contact with eyes and skin.
Shock or Fire due to electric short-

circuit. Disconnect battery cables before

inspecting electrical system and never

"spark" battery terminals to test for charge.

CaUTiON

Battery Safety

Wear safety glasses or face mask, protective clothes,

and rubber gloves when working with battery.

„

If the pump will not be in operation for a long period

of time, store in cool dry place and check the battery

charge level every month to maintain the performance

of the battery.

„

Check the battery regularly and make sure that each

electrolyte level is to the bottom of the vent well

(Figure 52). If necessary add only distilled water in

a well-ventilated area. Never operate or recharge

without sufficient fluid in the battery.

Figure 52. Battery Electrolyte Levels

Cleaning The Pump And Delivery System

BATTERY ELECTROLYTE

LEVEL

TOO

LOW

NORMAL

TOO

HIGH

VENT WELL

DANGER

aMpUTaTiON HazaRD

D u r i n g r o u t i n e

m a i n t e n a n c e o r

removing material

blockage, you will be

required to put your

hand in the concrete

cylinders or near the

shuttle tube. You are at

extreme risk of injury or

aMpUaTiON if the engine is running or if pressure is

in the hydraulic system.
Prior to performing any maintenance on the pump,

follow described lock out-tag out procedures. Stop the

engine by turning off the ignition switch and remove

the starter key.
Place a

DO NOT OPERATE tag over the switch and

disconnect the battery. The pressure reading on

the accumulator pressure gauge

MUST read zero.

ALWAYS make sure the accumulator circuit pressure

reads zero prior to performing any maintenance on

the pump

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