Smart Power Systems ER Series - Manual (Page 22)

Smart Power
®
Systems
A. C. MODULAR GENERATOR SYSTEM
Page 21 of 52
the system’s warranty. Replacement breakers must be obtained from Smart Power
®
Systems approved sources only.
Do not perform any wiring installations or modifications while the system is
operating. The A.C. modular generator system will generate enough voltage to
produce a fatal shock.
Never touch any live connections while the system is operating.
Never operate the system with the generator cover removed.
8.
Connect 12 VDC (vehicle battery positive) to the generator’s system controller input
(reference Figure 2). Connect the RED wire from the system controller, marked
“Vehicle +12V supply” to the vehicle’s ignition circuit through a 30 amp fuse.
Connect the BLACK wire to the vehicle’s ground (vehicle battery negative).
WARNING:
12 volts DC must be directly applied to the generator system controller whenever
the hydraulic pump is engaged. Failure to do so may cause excessive fluid
temperature, damaging the system components and will void the warranty.
Never come near a running fan with loose items such as long hair, clothing, jewelry,
ties, items that can fall out of pockets, etc.
Do not attempt to operate the generator with the tray assembly top lid open.
Serious personal injury may result if clothing, fingers or other body parts come in
contact with rotating fan blades.
Never operate the system with fan disabled or removed. System over-heating will
result and this will void the system’s warranty.
Improper wiring of the generator system to the vehicle may discharge the vehicle
battery, cause a fire, or cause improper operation of the generator system.
9.
Bleed air from the hydraulic system:
a. Turn off the generator’s main power breaker. See Figure 9.
b. Open the case drain hole on the pump by removing the plug (see Figure 31).
c. Fill the Gen-set reservoir with fresh Dexron III hydraulic fluid until the sight
gauge is full. As hydraulic fluid begins to fill the hoses, maintain the level of fluid
in the reservoir until hydraulic fluid begins to flow from the case drain hole on the
pump. Replace the case drain hole plug.
d. Start the vehicle and allow the engine to idle.
e. Ensure the generator purge option is enabled.