Banks Power Ford Trucks: (Diesel ’03 - 07 6.0L Power Stroke) Interface- PowerPDA Ford (03-09), Chevy (01-08), Dodge (03-07) - Manual (Page 21)

96801 v.9.0
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CAUTIoN: Make sure rags are
removed from exhaust manifold
prior to reinstalling turbocharger!
12.
Install the thermocouple in the
manifold using anti-seize on the
threads.
13.
Attach the thermocouple to
the supplied thermocouple leadwire
extension with supplied nuts and bolts.
connect the YELLOW and RED wires
of the leadwire to the corresponding
terminals on the thermocouple.
cover this joint with the supplied
heat shrink tubing and heat until the
tubing conforms to the joint. Make
sure the entire joint is insulated. Route
the thermocouple leadwire through
the grommet in the firewall. Plug the
remaining end into the proper port
on the Six-Gun inside the vehicle cab.
CAUTIoN: Remove all the rags that
are inside the compressor hoses
and the exhaust manifold before
re-installing the turbocharger.
14.
Install the new turbine inlet
gasket provided and apply a dab
of anti-seize compound to the four
turbo mounting studs. Install the
turbocharger on the exhaust manifold.
As the turbocharger is reinstalled, slip
the oil drain tube into the drain hose.
Tighten the turbocharger mounting
nuts to 24 lb-ft. Tighten the oil drain
hose clamp.
15.
Reconnect and tighten the turbo
oil supply hose.
16.
Reconnect the turbine outlet pipe
to the turbocharger and secure it with
the V-band.
17.
Re-install the air filter housing
that was previously removed.
Ford Power Stroke
2003-2007 6.0L
ThERMoCoUPLE INSTALLATIoN
FoR SPEED-LoADER oR oPTIoNAL
gAUgE PACKAgE INSTALLATIoN
1.
The thermocouple monitors
the temperature of the exhaust
gases entering the turbocharger
at the turbine housing. Installation
requires that the exhaust manifold
be drilled near the manifold outlet.
It is recommended that the manifold
be removed from the engine to
thoroughly clean out all metal chips
from drilling. All metal shavings must
be cleaned from the manifold to avoid
turbine wheel damage and possible
interference with the operation of
the variable geometry turbine stage
mechanism.
Figure 27 Dodge (‘03-07)