Banks Power Jeep Trucks: (Gas ’91 - 06 Wrangler 4.0L) Sidewinder Jeep Turbo Jeep 4.0L I-6 models '05-06 User Manual

Page 12

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12

96312 v.2.0

1.0"

EDGE OF HOOD LATCH REFERENCE LINE

LOWER HOOD CREASE

BOTTOM OF HOOD REFERENCE LINE

UPPER HOOD CREASE

CREASE AROUND HOOD LATCH

3/8" DRILLED MOUNTING HOLE

3/8" DRILLED MOUNTING HOLE

3/8" DRILLED MOUNTING HOLE

3/8" DRILLED MOUNTING HOLE

1-1/2" INTAKE HOLE

INTAKE OPENING REFERENCE LINE

1. Cover entire turbo with clean rag.

Cover any other open ports or electrical

connectors.
2. Use scissors to carefully cut provid-

ed template on reference lines labeled

bottom of hood and edge of hood latch.

!

NOTE: Edge of hood latch refer-

ence line refers ONLY to OEM hood

latches!
3. Position template on hood by align-

ing bottom of hood reference line with

bottom edge of hood. Then, align edge of

hood latch reference line with left side of

hood latch. Ensure the upper and lower

hood crease reference lines are aligned

with crease in side of hood and adjust

if necessary. Use masking tape to hold

template in place. See Figure 27
4. Use a center punch to mark

four mounting hole centers and five

intake hole centers for drilling locations.

Carefully remove template from hood

without damaging it. See Figure 27
5. Using a stepped drill bit, drill a ³/₈"

hole in four mounting hole locations

(outside center marks). Drill a ⁵/₁₆" starter
hole in five intake hole locations (inside
center marks) to guide 1¹/₂" hole saw.
Take care while drilling and cutting and
beware of surrounding components.

!

CAUTION: Use eye and ear protec-

tion while drilling and cutting.

6. Use a 1¹/₂" hole saw to cut five
intake holes where the starter holes
were made. See Figure 28
7. Use scissors to fully cut intake hole

12

96312 v.1.0

Note: If you have downloaded and printed this template from www.

BanksPower.com, use a ruler to check against the ruler markings on

the top and left of this document to insure template size is correct.

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