Banks Power Jeep Trucks: (Gas ’91 - 06 Wrangler 4.0L) Sidewinder Jeep Turbo Jeep 4.0L I-6 models '05-06 - Manual (Page 9)

96312 v.2.0
9
Turbocharger Oil Supply
1. Disconnect oil pressure sensor
on passenger side of engine block
(towards rear of vehicle). Remove oil
pressure sensor.
1 ¹/₁₆" oil pressure sensor socket
or cresent wrench
2.
Use vice grip pliers to bend body
seam near oil pressure sensor location
to provide clearance for new oil pres-
sure sensor assembly. Approximately
¹/₄"
of clearance is needed.
3. Install tee fitting (P/N 92106) into
oil pressure sensor location using thread
sealant. Position tee fitting as shown.
See Figure 11
⁹/₁₆" wrench
4.
Install oil pressure sensor into
tee fitting with provided thread seal-
ant. Reconnect oil pressure sensor
connector. See Figure 11
5
. Connect straight end of braided
steel oil supply line (P/N 94075) to tee
fitting. See Figure 11
⁹/₁₆" wrench
!
NOTE: The 90-degree end
will connect to turbocharger.
Route accordingly, avoiding
moving vehicle components.
To avoid heat of turbocharger,
route close to engine block.
Turbocharger Assembly
1.
Inspect turbocharger to ensure no
foreign objects entered compressor
or turbine during shipping. Cover all
turbocharger openings with caps or
clean rags.
2.
Using provided blue thread locker
(P/N 90001), install turbocharger assem-
bly (P/N 24250) and idler pulley standoff
(P/N 65298) with four short bolts (P/N
91458), one long bolt (P/N 91468), and
five washers (P/N 91401). See Figure
10. Torque all bolts to 45 lb-ft.
⁹/₁₆"
wrench and socket
!
NOTE: Long bolt is used
in top right corner of alter-
nator/turbo bracket, and pass-
es through both bracket and
standoff.
3. If A/C line contacts BOV actuator,
gently pull A/C line to provide approxi-
mately
³/₈"
clearance. See Figure 12
4.
Using provided blue thread lock-
er, install idler pulley onto standoff
with one bolt (P/N 91457) and washer
(P/N 91402). Torque to 30 lb-ft.
⁹/₁₆" socket
5.
Connect braided steel oil supply
line to turbo oil supply fitting on top of
turbocharger.
⁹/₁₆" wrench
6. Install alternator onto new brack-
et using original hardware. Torque
to 41 lb-ft. Connect power cable
(9 lb-ft) and connector. If needed,
gently adjust A/C lines for clearance.
7. Install new drive belt (P/N 65330)
following routing noted at front of
engine compartment or in vehicle
owner’s manual. (Replacement drive
belt 6PK2325 or 915K6 or equivalent.)
8.
Check for belt clearance near
thermostat housing. If clearance is
needed, mark location and remove belt.
Using pneumatic die grinder, relieve
thermostat housing to provide approx-
imately
¹/₄"
clearance. Replace drive
belt and check clearance once more.
See Figure 13
Figure 12
Tee
Oil Pressure
Sensor
Body Seam
Figure 11
Clearance
Relief
Figure 13