Banks Power Jeep Trucks: (Gas ’91 - 06 Wrangler 4.0L) Sidewinder Jeep Turbo Jeep 4.0L I-6 models '05-06 - Manual (Page 16)

16
96312 v.2.0
Turbine Inlet and Outlet
1.
Reinstall modified “Y” pipe with
front catalytic converters. Use pro-
vided anti-seize (P/N 90045) on origi-
nal hardware, but do not tighten.
Reconnect both oxygen sensors.
2. Slide flange and clamp (P/N 52462)
over turbine inlet pipe (P/N 52096). Slide
turbine inlet pipe over the “Y” pipe until
the double-slip cuff is fully bottomed.
If needed, carefully adjust turbine inlet
pipe in vice so that it will fully slip over
“Y” pipe. Using provided Anti-Seize,
mount turbine inlet pipe to turbo with
two bolts (P/N 91459). Torque to 45
lb-ft. See Figure 21
Tighten clamp at “Y” pipe.
⁹/₁₆" and 15mm sockets
3.
Secure “Y” pipe by tightening
four bolts at exhaust manifold outlet.
Torque to 23 lb-ft.
4. Install starter heat shield (P/N
26062) onto starter with hose clamp
(P/N 92841). Do not tighten.
5.
Using provided anti-seize, install
oxygen sensor plug (P/N 52257) and
copper gasket (P/N 93170) into turbine
outlet pipe. Torque to 22 lb-ft.
¹¹/₁₆" wrench or socket
6.
Slide lap joint clamp (P/N 52492)
over exhaust with larger end closer to
turbocharger. Install the turbine outlet
pipe by sliding it over the exhaust.
See Figure 22
Position gasket (P/N 93013) between
turbine and turbine outlet pipe.
!
NOTE: Turbine outlet gas-
ket has marks near each hole.
Position gasket with four
mark hole closest to engine
block, two mark hole closest to
fender, and zero mark hole at
bottom. See Figure 23
7.
Using provided anti-seize, install
three bolts (P/N 91817) at the turbine
outlet flange. Torque bolts to 28 lb-ft
Tighten lap joint clamp.
⁹/₁₆" socket, 13mm wrench
and socket
8.
Position starter heat shield half
way between starter and turbine out-
let pipe, as shown above. Tighten
clamp to secure. See Figure 24
9.
Install the preformed turbocharg-
er heat shield over the turbocharger
and secure with three stainless steel
ties (P/N 26015). Secure wire har-
ness away from turbine outlet pipe
using large cable tie (P/N 62003).
See Figure 25
Figure 21 Figure 23
Figure 22 Figure 24
Four
None
Two