Banks Power Jeep Trucks: (Gas ’91 - 06 Wrangler 4.0L) Sidewinder Jeep Turbo Jeep 4.0L I-6 models '05-06 - Manual (Page 3)

96312 v.2.0
3
Table of Contents
General Installation Practices ............. 3
Tools Required .................................... 3
Engine Health Inspection .................... 4
Banks Sidewinder ® Turbo System
Installation Procedure ......................... 5
Fuel Injectors ...................................... 5
Throttle Body Spacer .......................... 6
PCV Hose/Vacuum Control ................. 7
Camshaft Synchronizer ....................... 7
Alternator Removal ............................. 8
Turbocharger Oil Supply ..................... 9
Turbocharger Assembly ...................... 9
Oil Pan and Exhaust Removal ........... 10
Super-Scoop ® Hood Cut Template ... 12
Turbocharger Oil Return ................... 15
Turbine Inlet and Outlet .................... 16
Boost Tube ........................................ 17
Ram-Air Intake (optional) .................. 17
Air Filter and Housing ....................... 19
Boost Gauge ...................................... 21
Flash Tune ......................................... 21
Fuel and Oil ....................................... 22
Test Drive .......................................... 22
Parts List ........................................... 22
4.
During installation, keep your work
area and components clean to avoid
possible dirt entry into the engine.
5. For proper performance and to
prevent engine damage it is essential
that your engine systems be capable of
supporting the additional requirements
of the Banks Sidewinder
® Turbo System.
To ensure proper performance, please
complete every step in the engine health
inspection section.
Tools Required

✓
•
¹/₈"
and
³/₈"
drive ratchets with
inch and metric sockets .............

•
¹/₂"
drive ratchet or
breaker bar ..................................

•
¹/₄"
and
³/₈"
drive extensions .... 
• Inch and metric combination or
open-end wrenches ................... 
•
⁵/₈"
Spark plug socket ............... 
• Standard and Phillips head
screwdrivers ...............................

• T15, T20 and T40 Torx drivers ... 
• Standard, vice grip & needle
nose pliers ..................................... 
• Crescent wrench ......................... 
• Pocket or X-Acto knife ................ 
• Tape measure .............................. 
• Clean shop towels or rags ............

• Inch-pound or foot-pound
torque wrench .............................

• Pneumatic reciprocating saw
or equivalent................................

• Pneumatic die grinder
or equivalent................................

• Compressed air source
and hoses ................................... 
• Flashlight or shop light ................ 
• Ear and eye protection ................

• Drill and stepped drill bit ............. 
• Permanent marker ...................... 
Highly recommended
Tools and Supplies:
• Penetrating oil or light
lubricant spray ................................ 
• Deburring tool ............................... 
• Cylinder leakage and
compression testers ........................ 
• 15 mm swivel socket ..................... 
• 1 ¹/₁₆" Oil pressure sensor socket .... 
General Installation
Practices
1.
For ease of installation of your
Banks Sidewinder ® Turbo System,
familiarize yourself with the procedure
by reading the entire manual before
starting work. This instruction manual
contains 24 pages of text, illustrations
and parts listing.
2. Route and tie wires and hoses
a minimum of 6" away from exhaust
heat, moving parts and sharp edges.
Clearance of 8" or more is recom-
mended where possible.
3. When raising the vehicle, support it
on properly weight-rated safety stands,
ramps or a commercial hoist. Follow
the manufacturer’s safety precautions.
Take care to balance the vehicle to
prevent it from slipping or falling. When
using ramps, be sure the front wheels
are centered squarely on the topsides;
put the transmission in park; set the
hand brake; and place blocks behind
the rear wheels.
!
Caution! Do not use floor
jacks to support the vehicle
while working under it. Do not
raise the vehicle onto concrete
blocks, masonry or any other
item not intended specifically for
this use.
Dear Customer,
If you have any questions con-
cerning the installation of your
Banks Sidewinder
® Turbo System,
please call our Technical Service
Hotline at (888) 839-2700 between
7:00 am and 4:00 pm (PT). If you
have any questions relating to
shipping or billing, please contact
our Customer Service Department
at (888) 839-5600.
Thank you.