3 principle of operation – Burkert Type 1067 User Manual

Page 58

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E-6-

POSITIONER 1067

2 DESCRIPTION

2.3 Principle of operation

Fig. 4 shows a operational diagram of the positioner with its relationship to a piston drive control valve.
An external feedback/positional transducer (variants 2 and 3) is used in this case to measure the actual
position.

Fig. 4 Operational diagram

Piston
valve

Air inlet

Solenoid valves

Air exhaust

Position
controller

Set
position

Process value (Pressure, flow, level...)

Sensor

Process
controller

The position (actual position) of the valve drive is determined by the feedback/positional transducer.
The signal corresponding to the actual position is continuously compared in the positioner with the
desired position and the error (control deviation) is formed. Pulses of variable duration corresponding
to the error are delivered to the magnetic valves of the electropneumatic system, by means of which the
supplied air and outgoing air for positioning the actuating drive of a continuous valve are controlled. The
desired position can be preset either via a standard signal input from outside (e.g. manually or via an
external controller) or via the internal process controller. In the latter case, the desired process value is
applied to the standard signal input or entered via keypad and a comparison is made with the process
quantity (e.g. flow, pressure, level or temperature) that is to be controlled (Fig. 4).

If the desired position is preset externally via the standard signal input provided for that purpose (i.e. if
the internal process controller is not used), the device works as a position controller only (Fig. 5). The
position controller is implemented as a PD controller within the microprocessor. A pulse-width modula-
tion (PWM) member is connected to the controller output and, via its B

1

and E

1

outputs, the magnetic

valves for supplying air to and venting the actuating drive are controlled. When a positive error exists,
pulses (PWM signals) are output from output B

1

to switch the supplied air. When a negative error

exists, pulses are output from output E

1

to switch the outgoing air.

The positioner can be supplied for both single-acting and double-acting actuating drives. The PWM
member has two further outputs, B

2

and E

2

, via which the two additional magnetic valves for supplying

air to and evacuating air from double-acting actuating drives are controlled.

If the internal process controller is used, it constitutes a component in a higher-level control loop (main
control loop). The position controller mentioned above now operates in a lower-level auxiliary control
loop. The overall effect is sequence control (Fig. 6). The internal process controller (main controller) is
implemented as a PID controller (Z1 and Z2 representing disturbance variables).

Feedback/positional
transducer

Actual-position

External setpoint

Process setpoint

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