Installation, Testing – Fulton Vertical Coil (FT-C_S) Thermal Fluid (hot oil) Heater User Manual

Page 40

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© The Fulton Companies 2013

INSTALLATION

FTCS-IOM-2013-1114

SECTION 2

2-34

X

X

2'

2'

X = 3 TO 5 PIPE DIAMETERS ON EACH SIDE OF DAMPER

X

X

Wrong

Wrong

Wrong

Poor

Right:
Minimum
1 Pipe
Diameter

Wrong:
Less Than
1 Pipe
Diameter

Wrong

Right

FIGURE 19 - BAROMETRIC DAMPER INSTALLATION

the building. For heaters equipped with Flue Gas
Recirculation (FGR), ducting must be insulated to
prevent personnel injury.

11. Concentration levels of only a few ppm of chlorine

containing compounds in combustion air can produce
serious corrosion of the fl ue over long periods of time.
High chlorine containing compounds such as carbon
tetrachloride or perchloroethylene would be prime
suspects.

Testing

Upon completion of the installation, perform the following
testing:

1. A pneumatic test of thermal fl uid piping not exceeding

15 psig.

2. Soap tests at all welds and joints to ensure that the

system is free from leaks.

NOTE:

Under no circumstances should the system be fi lled

with water. Make sure that the air supply is as free from
moisture as possible.

3. Boil-out. The time needed for adequate boilout directly

corresponds to the volume of the system and the
amount of moisture and debris in the system. Boilout
typically takes anywhere from one to three days to
complete. Pressure testing on the system should be
done by means of an inert gas such as nitrogen or by an
air compressor producing dry air (air with a dewpoint of
50°F [10°C] or less). Never perform a hydrostatic test on
the system. The boilout procedure is described in the
Operation section of this manual.

4. The most satisfactory method of testing is to introduce

bottled nitrogen through a pressure control valve.
Check pressure ratings on all equipment in the system
to ensure that it is capable of withstanding the pressure
involved.

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