Revolution, Setup 1-16 – as manufactured, Setup 1-32 – Balboa Water Group Revolution User Manual

Page 63: Transforming the control of hot tubs, Configuration changes based on default, System ouputs - 16a service, Power requirements, System ouputs - 32a service, Wiring diagram and settings, Feature orig. setup 1 changes to

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Revolution

Transforming the Control of Hot Tubs

63

Manufactured under one or more of these patents. U.S. Patents: 5332944, 5361215, 5550753, 5559720, 5,883,459, 6253227, 6282370, 6590188, 6976052, 6965815, 7030343, 7,417,

834 b2, Canadian Patent: 2342614, Australian patent: 2373248 other patents both foreign and domestic applied for and pending. All material copyright of Balboa Water Group.

Power Requirements:

Single Service [3 wires (line, neutral, ground)]
230VAC, 50Hz, 1þ, 32A, (Circuit Breaker rating = 40A max.)

System Ouputs - 32A Service:

Pump 1

230VAC

2-Speed

12A max

30-minute timer for Low Speed, 15 Minutes for High Speed

This is the heater pump

Must deliver a minimum of 20 GPM through heater

Pump 2

230VAC

1-Speed

12A max

15-minute timer

Ozone

230VAC

.5A max

Uses the same relay as Pump 1 Low

Spa Light

10VAC

On/Off

1A max

4-Hour timer.

Heater

3kW @ 240VAC

Misc.

J2 & J32

230VAC

4A max

Hot output (Stereo). Fused equipment or in-line fuse required.

Wiring Diagram and Settings

Setup 1-32

J15: SPA LIGHT

BELEUCHTUNG

ECLAIRAGE BAIN HYDRO

10VAC 1A

WS01CE

FOR SUPPLY CONNECTIONS,

USE CONDUCTORS SIZED ON THE

BASIS OF 60°C AMPACITY BUT

RATED MINIMUM OF 90°C.
TORQUE RANGE FOR MAIN TERMINAL BLOCK (TB1):

27-30 IN. LBS. (31.1-34.5 kg cm)

USE COPPER CONDUCTORS ONLY

EMPLOYER UNIQUEMENT

DES CONDUCTEURS DE CUIVRE.

L2

L1

N

F3 10A 250V

F2 3A 250V

T 150mA

250V

F6

J44
J48

J1
J2

J24

J45

J49

J15

J16

J47

J13

J27 J25 J26 J23 J33

J28 J30 J31 J32 J29

J12

J46

J20

J57

J8

J14

J22

J21

J56

F5 T 30A

GND

K3

K5

K6

K2

K1

K4

OZONE

22117_B

RED AC

GND

GND

WHT AC

HTR A

HTR B

UNFUSED

CONTROL PANEL

TO J33

AUX

TO J5

S1

J45

J46

F4 3A 250V

J18

J19

K7

T1

J15

J33

J31 HCE

J30 TST

J27

H3

J22

J26 H2

J25 H1

J17
J16

J29 VAC

J28 AUX FRZ

J5

LIGHT

ON

22121_E

1

6

ALL UNUSED SWITCHES SHOULD BE OFF

STORE SETTINGS*
SPECIAL AMPERAGE RULE OFF
DON’T ADD 4 HS PUMPS W/HTR
DON’T ADD 2 HS PUMPS W/HTR
DON’T ADD 1 HS PUMP W/HTR
TEST MODE OFF

MEMORY RESET*
SPECIAL AMPERAGE RULE ON
ADD 4 HS PUMPS WITH HEAT
ADD 2 HS PUMPS WITH HEAT
ADD 1 HS PUMP WITH HEAT
TEST MODE ON

6

5

4

3

2

1

ON POSITION

S1 SWITCH #

OFF POSITION

*SWITCH #

6

SHOULD BE SET TO OFF

UPON FINAL INSTALLATION.

SENSOR A

SENSOR B

NOT USED

2S PUMP 1

1S PUMP 2

GRN

3.0 kW

HEATER

HEIZELEMENT

RADIATEUR

N

L1

N/A

ADDED JUMPER FOR

CE INSTALLATIONS

BLU

BRN

Configuration Changes based on Default

Feature

Orig. Setup 1

Changes to

J2 & J32 . . . . . . . . . . . . . . . . . . . . . . . Hot Output . . . . . . . . . . .

Useable

DIP Switch Option

Orig. Setup 1

Changes to

Add 1 High Speed Pump with Heat . . . . . . DIP Switch 2 OFF . . . . . . .

DIP Switch 2 ON

Power Requirements:

Single Service [3 wires (line, neutral, ground)]
230VAC, 50Hz, 1þ, 16A, (Circuit Breaker rating = 20A max.)

System Ouputs - 16A Service:

Pump 1

230VAC

2-Speed

7.5A max

30-minute timer for Low Speed, 15 Minutes for High Speed

This is the heater pump

Must deliver a minimum of 20 GPM through heater

Low Speed may not exceed 2A max

Pump 2

230VAC

1-Speed

7.5A max

15-minute timer

Ozone

230VAC

.5A max

Uses the same relay as Pump 1 Low

Spa Light

10VAC

On/Off

1A max

4-Hour timer.

Heater

3kW @ 240VAC

Wiring Diagram and Settings

Setup 1-16 – As Manufactured

J15: SPA LIGHT

BELEUCHTUNG

ECLAIRAGE BAIN HYDRO

10VAC 1A

WS01CE

FOR SUPPLY CONNECTIONS,

USE CONDUCTORS SIZED ON THE

BASIS OF 60°C AMPACITY BUT

RATED MINIMUM OF 90°C.
TORQUE RANGE FOR MAIN TERMINAL BLOCK (TB1):

27-30 IN. LBS. (31.1-34.5 kg cm)

USE COPPER CONDUCTORS ONLY

EMPLOYER UNIQUEMENT

DES CONDUCTEURS DE CUIVRE.

L2

L1

N

F3 10A 250V

F2 3A 250V

T 150mA

250V

F6

J44
J48

J1
J2

J24

J45

J49

J15

J16

J47

J13

J27 J25 J26 J23 J33

J28 J30 J31 J32 J29

J12

J46

J20

J57

J8

J14

J22

J21

J56

F5 T 30A

GND

K3

K5

K6

K2

K1

K4

OZONE

22117_B

RED AC

GND

GND

WHT AC

HTR A

HTR B

UNFUSED

CONTROL PANEL

TO J33

AUX

TO J5

S1

J45

J46

F4 3A 250V

J18

J19

K7

T1

J15

J33

J31 HCE

J30 TST

J27

H3

J22

J26 H2

J25 H1

J17
J16

J29 VAC

J28 AUX FRZ

J5

LIGHT

ON

22121_E

1

6

ALL UNUSED SWITCHES SHOULD BE OFF

STORE SETTINGS*
SPECIAL AMPERAGE RULE OFF
DON’T ADD 4 HS PUMPS W/HTR
DON’T ADD 2 HS PUMPS W/HTR
DON’T ADD 1 HS PUMP W/HTR
TEST MODE OFF

MEMORY RESET*
SPECIAL AMPERAGE RULE ON
ADD 4 HS PUMPS WITH HEAT
ADD 2 HS PUMPS WITH HEAT
ADD 1 HS PUMP WITH HEAT
TEST MODE ON

6

5

4

3

2

1

ON POSITION

S1 SWITCH #

OFF POSITION

*SWITCH #

6

SHOULD BE SET TO OFF

UPON FINAL INSTALLATION.

SENSOR A

SENSOR B

NOT USED

2S PUMP 1

1S PUMP 2

GRN

3.0 kW

HEATER

HEIZELEMENT

RADIATEUR

N

L1

N/A

ADDED JUMPER FOR

CE INSTALLATIONS

BLU

BRN

DIP Switch Option

Orig. Setup 1

Changes to

Special Amperage Rule ON . . . . . . . . . . . . DIP Switch 5 OFF . . . . . . .

DIP Switch 5 ON

Use this only in cases where there is an overcurrent condition due to pump size.

This setting will not allow Pump 1 High and Pump 2 to run at the same time.

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