Gradall 544D (9136-4003) Service Manual - Manual (Page 14)

2.2
Located on left side, front cab plate
P/N 9116-4097 (enclosed cab)
P/N 9116-4093 (open cab)
Located on right cab wall
(Cummins Engines Only)
P/N 9114-3292
Located on left side, front cab plate
P/N 9116-4094
INSIDE THE CAB
Located on right cab wall
P/N 9055-3028
Located on right cab wall
P/N 9136-3011
Located on left cab wall
P/N 9114-3283
ENGINE OIL
LEVEL
9114-3292
9114-3283
NO RIDERS PERMITTED ON HANDLER.
OPERATOR ONLY IN MACHINE
WHILE RUNNING.
RIDERS COULD FALL OFF MACHINE
CAUSING SERIOUS INJURY OR DEATH.
GRADALL MATER 06 / 9 / 10
MAX WEIGHT : 2150
MEETS SAE : J1040 MA
MEETS ISO : 3471 (94) / 3
MEETS ANSI : B56.6 - 8.16 / P
GRADALL : SERIAL :
Box 61 SD 57201
SAMPLE ONLY
000850
THE PROTECTION OFFERED BY THIS
ROPS WILL BE IMPAIRED IF IT HAS BEEN
SUBJECTED TO ANY MODIFICATION,
STRUCTURAL DAMAGE, OR HAS BEEN
INVOLVED IN AN OVERTURN INCIDENT.
THIS ROPS MUST BE REPLACED AFTER
A ROLL-OVER. SEAT BELTS MUST BE
WORN WHILE OPERATING VEHICLE.
8. ON INCLINES, TRAVEL WITH LOAD UP-GRADE.
9. DO NOT USE BOOM AS WALKWAY.
10. USE TWO HANDS WHEN CLIMBING ON MACHINE.
1. ONLY TRAINED AND AUTHORIZED PERSONNEL MAY
OPERATE THIS MACHINE.
2. BEFORE OPERATING, READ AND UNDERSTAND ALL CAPACITY
CHARTS, OPERATOR MANUALS AND SAFETY MANUALS. IF
MANUALS ARE NOT AVAILABLE, CONSULT AN AUTHORIZED
GRADALL DEALER. UNDERSTAND ALL CONTROLS IN CAB AND
CHECK FOR PROPER OPERATION. CLEAR LOOSE OBJECTS
OFF MACHINE AND SOUND HORN BEFORE STARTING ENGINE.
3. OPERATOR MUST BE SEATED WITH SEAT BELT FASTENED.
ASSURE FORWARD/REVERSE LEVER IS IN NEUTRAL,PARK
BRAKE APPLIED AND ALL HYDRAULIC CONTROLS ARE IN
NEUTRAL BEFORE IGNITION SWITCH IS TURNED ON.
4. DO NOT OPERATE MACHINE WITHOUT PROPER CAPACITY
CHART IN PLACE.
5. BEFORE MOVING, BE SURE OF A CLEAR PATH AND SOUND
HORN. WATCH FOR PEDESTRIANS AND OBSTRUCTIONS.
CHECK OVERHEAD AND SIDE CLEARANCES. ALWAYS LOOK
IN DIRECTION OF TRAVEL.
6. START, TURN, AND BRAKE SMOOTHLY. REDUCE TRAVEL
SPEEDS FOR TURNS, SLIPPERY, OR UNEVEN SURFACES.
AVOID RUNNING OVER LOOSE OBJECTS OR HOLES IN THE
ROADWAY SURFACE.
7. WHEN TRAVELING WITH LOAD, FULLY RETRACT BOOM AND
PLACE FORKS IN CARRY POSITION.
TILT CARRIAGE BACK SLIGHTLY TO CRADLE LOAD.
USE EXTREME CAUTION WHEN TURNING.
11. USE ONLY A GRADALL MANUFACTURED PERSONNEL WORK
PLATFORM FOR LIFTING PERSONNEL. NO RIDERS ON MACHINE,
FORKS, LOAD, OR OTHER LIFTING ATTACHMENTS AT ANY
TIME. DO NOT USE PERSONNEL WORK PLATFORM WITHOUT THE
PROPER GRADALL MATERIAL HANDLER/PERSONNEL WORK
PLATFORM CAPACITY CHART DISPLAYED IN THE CAB. DO NOT
DRIVE MACHINE WITH PERSONNEL IN PLATFORM.
12. KEEP OTHERS AWAY FROM MACHINE WHILE OPERATING.
DO NOT STAND UNDER BOOM OR LOAD.
13. USE EXTREME CARE WHEN HANDLING LONG, HIGH, OR
WIDE LOADS. DO NOT HANDLE UNSTABLE OR LOOSELY
STACKED LOADS.
14. FORKS TO BE CENTERED UNDER LOAD AND SPACED APART
AS FAR AS POSSIBLE.
15. BEFORE ADJUSTING OR SERVICING, PLACE
FORWARD/REVERSE LEVER IN NEUTRAL, REST BOOM ON
GROUND OR SUPPORT, SET PARKING BRAKE, SHUT OFF
ENGINE AND CHOCK WHEELS.
16. BEFORE LEAVING MACHINE UNATTENDED, PLACE
FORWARD/REVERSE LEVER IN NEUTRAL, LOWER BOOM,
SET PARKING BRAKE,AND SHUT-OFF ENGINE. CHOCK
WHEELS IF MACHINE MUST PARK ON AN INCLINE.
17. LEVEL MACHINE BEFORE LIFTING ANY LOAD ABOVE 4
FEET. (IF EQUIPPED WITH FRAME LEVELING).
18. OPERATOR PROTECTION (SUCH AS HARD HATS, SAFETY
GLASSES, AND/OR HEARING PROTECTION) SHOULD BE
WORN WHEN JOB CONDITIONS WARRANT. ALWAYS USE
SEAT BELT.
19. IMPROPER USE OF MACHINE COULD RESULT IN MACHINE
TIPPING OVER. IF MACHINE STARTS TO TIP OVER, DO
NOT LEAVE OPERATORS SEAT. LEAN AWAY FROM TIP &
BRACE YOURSELF.
20. KEEP MIRROR(S) CLEAN AND PROPERLY ADJUSTED.
OBJECTS IN MIRROR ARE CLOSER THAN THEY APPEAR.
9055-3028 REV. A
FOR SAFE OPERATION OF MACHINE AND TO MINIMIZE RISK OF
SERIOUS INJURY, READ AND OBSERVE THE FOLLOWING:
FT
65 7.4
33,670
33,140
2
CAPACITY WITH STANDARD
48", 66", & 72" CARRIAGE
-.8
2
CAP#
1000
33,280 ---
TRUCK &
ATTACHMENT WEIGHT
SHIPPED
WITH
8.9
33,310
---
9.4
5
6.5
24
24
55
33,680 10 24 24
34
34
CAP#
X1000
48" CARRIAGE
P/N 9045-5051
66" CARRIAGE
P/N 9045-5052
72" CARRIAGE
P/N 9055-5008
3/4 YD BUCKET
P/N 9045-5049
1 1/4 YD BUCKET
P/N 9055-5020
TRUSS BOOM
P/N 9045-5011
TRUSS BOOM W/WINCH
P/N 9045-5012
6' SWING MAST
P/N 9045-5047
6' MAST W/48" CARR
P/N 9045-5035
6' MAST W/66" CARR
P/N 9045-5037
72" 100° SWING CARR
P/N 9045-5044
48" SLOPE PILER
P/N 9108-5058
66" SLOPE PILER
P/N 9130-5016
72" 180° SWING CARR
P/N 9055-3024
WORK PLATFORM
P/N 9055-5024 39 3.2
D
A
B
C
AS RELEASED FROM FACTORY THIS TRUCK MEETS THE DESIGN SPECIFICATIONS
ESTABLISHED IN AMERICAN NATIONAL STANDARDS FOR POWERED INDUSTRIAL
TRUCKS PART ASME B56.6b-1998
A
B
C
D
ATTACHMENT D C B A
10 33,570
9136-3011 (REV E)
34 39
24 24
24 24
-.8 .8
10 8
32,670 LBS
34 24 24
10 24 24
3 55 --- ---
3 55 --- ---
33,420 --- ---
1.6 33,520 65 --- --- 7.4
4 35,350 61 8.7
6 34,530 38 1.3
6 34,610 38 1.3
34,310 21 -2
33,780 33 -.4
33,900 33 -.4
34,890 21 -2
10
10
10
10
24 24
24 24
24 24
24 24
24 24
24 24
24 24
FORKS RATED LESS THAN THE ATTACHMENT CAPACITY SHOWN ABOVE DECREASE CAPACITY OF
ATTACHMENT TO THAT OF FORKS. FORKS RATED MORE THAN ATTACHMENT CAPACITY DO NOT
INCREASE ATTACHMENT CAPACITY.
*WEIGHTS ARE BASED ON USING 2 X 6 X 48" FORKS (APPROX. 408# PER PAIR)
**BUCKET DIMENSIONS (A & D) REFER TO BUCKET LIP HEIGHT.
***TRUSS BOOM, WINCH & QUICK HOOK DIMENSIONS (A & D) REFER TO HOOK CENTER.
****WEIGHT IS BASED ON SP'L SWING MAST FORKS (APPROX. 190# PER PAIR)
*****PLATFORM DIMENSIONS (A & D) REFER TO CENTER OF FLOOR.
III
GRADALL IS A REGISTERED TRADEMARK FOR HYDRAULIC EQUIPMENT
BUILT BY THE JLG COMPANY 1 JLG DRIVE, McCONNELLSBURG, PA. U.S.A.
-.8
-.8
(WITHOUT ATTACHMENTS)
FT
FT
IN
IN
FT
IN
FT
IN
FT
FT
IN
IN
FT
FT
FT
FT
FT
FT
IN
FT
IN
IN IN
IN
IN
FT
FT
FT
FT
FT FT
FT FT
FT FT
FT FT
FT FT
FT FT
FT FT
FT FT
FT FT
IN IN
IN IN
IN IN
IN IN
IN IN
IN IN
IN IN
*
*
*
**
**
****
***
***
****
*
*
*
*
*
*
SAMPLE ONLY - USE CHART IN CAB