Gradall 544D (9136-4003) Service Manual User Manual
Page 336
9.9
S
EPARATING
B
OOM-
S
ECTION
3
AND
4
F
ROM
B
OOM-
S
ECTION
2
Stage 1
Remove the rear bottom (top side of boom package) and side bearing pads from
boom-section 3.
Remove optional and standard hose sheaves from the rear of-boom-section 2.
Remove the chain and chain clevis from the rear of boom-section 2.
Remove the front bottom chain roller assembly from boom-section 2.
Remove the hydraulic sub-assembly bracket and hardware from the rear of boom-
section 3.
Pull the hydraulic sub-assembly partially out through the rear of boom to access
the hoses.
R
EAR,
B
OOM-
S
ECTION
2
Stage 2
Remove hoses from the rear of the hydraulic sub-assembly.
Remove tension on the chain clevis before proceeding.
Unbolt and remove the chain adjustment block from the bottom of the boom.
Remove all bearing pads from the front of boom-section 2.
FRONT, BOOM-SECTION 2
Stage 3
Carefully pull the third and fourth sections from boom-section 2.
Remove the chain from boom-section 2 to boom-section 3 package when the
booms are free of each other.
F
RONT,
B
OOM-
S
ECTION
3
Chain Roller
Bearing
Pad
1.
2.
3.
4.
5.
6.
1.
2.
3.
4.
1.
2.
B
OOM-
S
ECTION 2,
R
EAR
V
IEW
B
OOM-
S
ECTION
3:
R
EAR
V
IEW
C
OMPLETE
B
OOM
A
SSEMBLY:
R
EAR
V
IEW
F
ORM
N
O.
29702
lllll
544C/544D B
OOM
M
AINTENANCE
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