Troubleshooting – Rockwell Automation 2090-Series Circular-DIN Connector Kits, Flange Kits, and Crimp Tools User Manual

Page 19

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Rockwell Automation Publication 2090-IN042A-EN-P - May 2011

19

Troubleshooting

Problem Condition

Cause

Fix

The digital display shows E1.

Calibration failed.

Repeat the calibration
procedure (see page

11

).

The digital display shows CAL.

The crimp tool needs to be
calibrated.

Calibrate the crimp tool (see
page

11

).

The digital display shows Fc.

The crimp tool Mode is set to
the MIL position.

Turn the adjustment wheel until
the display shows a valid MIL
setting (F1...F7), or change the
Mode to mm or inches (see
page

13

.)

The locator cannot be installed
on the crimp tool.

One or more locator cartridges
is locked in the down position,
preventing the locator from
fitting onto the threaded post.

Insert the Allen wrench into the
Allen fitting in the locator and
press the spring-loaded fitting
until the locator cartridges are
released.

The locator is not installed on
the crimp tool, and one or more
locator cartridges is locked in
the down position.

When you press down on the
locator cartridges, they lock in
the down position.

The crimp tool handles cannot
be closed far enough to
complete a crimp and allow the
crimp tool to open.

An incorrect crimp setting for
the wire size, locator cartridge,
and/or contact type being
crimped.

1. Pull back the red vinyl cover

on the fixed handle (near the
adjustment wheel).

2. Use a screwdriver to press

the ratchet gear away from
the catch until it unlocks.

Verify the proper crimp setting
for the wire size, locator
cartridge, and contact type
being crimped.

The material being crimped is
too hard for the crimp tool.

1. Pull back the red vinyl cover

on the fixed handle (near the
adjustment wheel).

2. Use a screwdriver to press

the ratchet gear away from
the catch until it unlocks.

Do not crimp materials or
contacts that are not
designated for use with the
crimp tool.

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