2t.04 options and accessories, 2t.05 introduction to plasma – Tweco A80-A120 CutMaster User Manual

Page 20

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CUTMASTER A80, A120

INTRODUCTION Manual 0-5119

2T-2

E. Type Cooling

Combination of ambient air and gas stream

through torch.

F. Torch Ratings

Automated / Machine Torch Ratings

Ambient

Temperature

104° F

40° C

Duty Cycle

100% @ 100 Amps @ 400 scfh

80% @ 120 Amps @ 400 scfh

Maximum

Current

120 Amps

Voltage (V

peak

)

500V

Arc Striking

Voltage

7kV

Manual Torch Ratings

CUTMASTER A80

Ambient

Temperature

104° F

40° C

Duty Cycle

100% @ 100 Amps @ 400 scfh

Maximum

Current

120 Amps

Voltage (V

peak

)

500V

Arc Striking

Voltage

7kV

Manual Torch Ratings

CUTMASTER A120

Ambient

Temperature

104° F

40° C

Duty Cycle

100% @ 120 Amps @ 400 scfh

Maximum

Current

120 Amps

Voltage (V

peak

)

500V

Arc Striking

Voltage

7kV

G.Gas Requirements

Automated, Manual and Machine Torch Gas

Specifications

Gas (Plasma and Secondary) Compressed Air

Operating Pressure

Refer to NOTE

60 - 95 psi

4.1 - 6.5 bar

Maximum Input Pressure

125 psi / 8.6 bar

Gas Flow

(Cutting and Gouging)

300 - 500 scfh

142 - 235 lpm

!

WARNING

This torch is not to be used with oxygen (O

2

).

NOTE

Operating pressure varies with torch model, op-

erating amperage, and torch leads length. Refer

to gas pressure settings charts for each model.

H. Direct Contact Hazard

For standoff tip the recommended standoff is 3/16

inches / 4.7 mm.

2T.04 Options and Accessories

For options and accessories, see section 6.

2T.05 Introduction to Plasma

A. Plasma Gas Flow

Plasma is a gas which has been heated to an ex-

tremely high temperature and ionized so that it

becomes electrically conductive. The plasma arc

cutting and gouging processes use this plasma to

transfer an electrical arc to the workpiece. The

metal to be cut or removed is melted by the heat

of the arc and then blown away.

While the goal of plasma arc cutting is separation

of the material, plasma arc gouging is used to

remove metals to a controlled depth and width.

In a Plasma Cutting Torch a cool gas enters Zone

B, where a pilot arc between the electrode and the

torch tip heats and ionizes the gas. The main cut-

ting arc then transfers to the workpiece through

the column of plasma gas in Zone C.

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