02 preparations for operation, Preparations for operation -2 – Tweco A80-A120 CutMaster User Manual

Page 30

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CUTMASTER A80, A120

OPERATION Manual 0-5119

4-2

4.02 Preparations for Operation

At the start of each operating session:

WARNING

Disconnect primary power at the source before

assembling or disassembling power supply,

torch parts, or torch and leads assemblies.

Torch Parts Selection

Check the torch for proper assembly and appropri-

ate torch parts. The torch parts must correspond

with the type of operation, and with the amperage

output of this Power Supply (120 amps maximum).

Refer to Section 4T.07 and following for torch parts

selection.

Torch Connection

Check that the torch is properly connected. Only

Thermal Dynamics model SL100 / Manual or

SL100 / Mechanical Torches may be connected to

this Power Supply. See Section 3T of this manual.

Check Primary Input Power Source

1. Check the power source for proper input volt-

age. Make sure the input power source meets

the power requirements for the unit per Section

2, Specifications.

2. Connect the input power cable (or close the

main disconnect switch) to supply power to

the system.

Air Source

Ensure source meets requirements (refer to

Section

2). Check connections and turn air supply ON.

Connect Work Cable

Clamp the work cable to the workpiece or cutting

table. The area must be free from oil, paint and

rust. Connect only to the main part of the work-

piece; do not connect to the part to be cut off.

Art # A-04509

Power ON

Place the Power Supply ON / OFF switch to the

ON (up) position. AC indicator

turns ON.

Gas indicator turns ON if there is sufficient

gas pressure for power supply operation and the

cooling fans turn ON.

NOTE

Minimum pressure for power supply operation is

lower than minimum for torch operation.
The cooling fans will turn ON as soon as the

unit is turned ON. After the unit is idle for ten

(10) minutes the fans will turn OFF. The fans

will come back ON as soon as the torch switch

(Start Signal) is activated or if the unit is turned

OFF, then turned ON again. If an over tempera-

ture condition occurs, the fans will continue to

run while the condition exists and for a ten (10)

minute period once the condition is cleared.

Set Operating Pressure

1. Place the Power Supply Function Control knob

to the SET

position. Gas will flow.

2. For Standoff cutting, adjust gas pressure from

70 - 85 psi / 4.8 - 5.9 bar (LED's in center of

control panel). Refer to the Standoff chart for

pressure setting details.

A

+

PSI

BAR

MAX

MAX

MIN

MIN

!

1

2

Art# A-07946

MIN

MAX

STANDOFF

Gas Pressure Settings

Leads

Length

SL100

(Hand Torch)

SL100

(Mechanized Torch)

SL100 SV

(Automation Torch)

Up to 50'

(7.6 m)

75 psi

5.2 bar

75 psi

5.2 bar

Each additional

25' (7.6 m)

Add 5 psi

0.4 bar

Add 5 psi

0.4 bar

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