Two Brothers Racing Kawasaki ZX-636R/6RR - Manual (Page 2)

V.A.L.E.
V a r i a b l e a x i s l o c k i n g e x h a u s t
TM
Installation Instructions
11. Remove exhaust valve servo and disconnect cables.
12. Remove right side lower cowling.
13. Loosen the upper T-bolt clamp that connects the muffler to the riser tube.
14. Remove muffler assembly.
15. Remove junction tube - push lower collector assembly
down while pulling junction tube out. Note: Assistance
may be required for this step
16. You will use lower collector gasket.
17. Use the 6x14mm socket head cap screws and lock washers to
loosely attach the V.A.L.E. muffler canisters to the tube assembly.
18. Place a bead of silicone sealant around new junction tube.
19. Rotate muffler assembly into position making sure
junction tube seats firmly into collector.
20. Slip new junction tube into collector.
21. Slip the riser tube’s mounting tab onto the mounting bolt
and loosely attach the OEM nut.
22. Slide a muffler clamp over each canister and attach to
frame using provided 8mm nuts and 8mm x 40mm bolts.
Leave loose for now.
2005-06 Kawasaki
ZX636-R/RR
Slip-On Exhaust System with Dual M-2 Exhaust Canisters
Part # 005-1250406G / 005-1250407G / 005-1250408G
Muffler Inlet
X-Lite™ Ring
S-Bend Tube
V.A.L.E.™ Assembly Detail