Two Brothers Racing Kawasaki ZX-636R/6RR - Manual (Page 3)

V.A.L.E.
V a r i a b l e a x i s l o c k i n g e x h a u s t
TM
Installation Instructions
23. Attach license plate bracket and passenger seat mounting bracket using
existing bolts. Tighten securely.
24. Making sure canisters are properly oriented and straight, tighten the 8
6x14mm socket head cap screws with the supplied ball-end allen wrench
to lock the V.A.L.E assembly in place.
25. Tighten lower T-bolt clamp securing junction tube to collector.
26. Tighten nut securing mounting tab on the riser tube to the frame.
27. Securely tighten the bolts holding the rubber-lined
canister clamps for both canisters.
28. Attach left and right turn signals and plate lights to license
plate mounting frame as shown. Cut off metal connectors
from ends of turn signals and discard. Strip away 1/4 inch
of insulation from each wire.
29. Plate light wiring:
Strip 1/4 inch of insulation from the end of one of the supplied
3 inch wires leaving 2 exposed ends. Take one wire from
each plate light and twist the ends together. Repeat for the
other two plate light wires. Insert one twisted pair of wires
into one end of a tubular crimp connector and the stripped
end of the black wire into the other end of the connector.
Crimp with a crimping tool to secure. Repeat with the other
twisted pair from the plate lights and the red wire.
30. Turn signal wiring:
Strip 1/4 inch of insulation from the end of the supplied
6 inch wire leaving 2 exposed ends. Attach LEFT turn
signal to 6 inch supplied wire as shown and crimp with a
crimping tool to secure. Repeat with RIGHT turn signal.
31. Route plate light and turn signal wiring behind license
plate mounting bracket
32. Attach one scotch lock to the bike’s left side turn signal
wire by running one wire through the open side of the
lock just below the existing modular connector. Attach
another scotch lock to the other wire, just below the
existing modular connector. Slide one end of one wire in
the existing 6 inch assembly into the scotch lock’s other
opening - the one which dead-ends. It doesn’t matter
which one of the wires you use - color doesn’t matter.
(Continued from step 30)
CUT
Supplied 3 inch wire
Tubular Crimp Connector
Plate Light
Supplied 3 inch wire
Tubular Crimp Connector
RIGHT turn signal LEFT turn signal
Supplied 6 inch wire
Tubular Crimp Connector
2005-06 Kawasaki
ZX636-R/RR
Slip-On Exhaust System with Dual M-2 Exhaust Canisters
Part # 005-1250406G / 005-1250407G / 005-1250408G