Two Brothers Racing Polaris Ranger RZR-S - Manual (Page 3)

V.A.L.E.
V a r i a b l e a x i s l o c k i n g e x h a u s t
2009-10 Polaris
RangeR RZRS 800
V.A.L.E.™ Triple Full Exhaust System with M-7 Aluminum Canister
Part # 005-2750106TV
12. Mount supplied muffler mounting brackets to bed
support using the supplied 8x35mm socket head cap
screws and lock washers provided, leave loose for now.
13. Attach muffler to muffler bracket using the supplied
8x45mm socket head cap screws with lock nuts, leave
loose for now.
14. Attach TBR muffler to their exhaust pipes using the
supplied 6x14mm socket head cap screws and lock
washers with thread locker using the supplied 2pc.
X-Ring, leave loose for now.
15. Make any adjustments to collector or exhaust pipes
if needed by rotation of triple collector. Install OEM
tension springs on left and right side exhaust pipes.
Installation Instructions
16. Tighten X-ring bolts. Tighten muffler mounting bolts on
all 3 mufflers.
17. Re-install sway bar bolts.
18. Re-install bed assembly.
19. Tighten muffler mounting bracket bolts, and billet
muffler mounting bracket.
20. Re-install seats and rear cage.
21. Double check to make sure that all hardware is securely
tightened and re-check hardware after every 10 hours.
22. Before you run the quad, clean off all fingerprints and
dirt, as any oily residue will etch the metal and become
somewhat permanent when the system gets hot. Run
the quad and enjoy. It is normal for some white smoke to
appear the first time you start the quad. This is packing/
manufacturing oil from inside the pipe burning off.
Check for gaps or leaks. If you find a leak, a little high
temperature silicon sealant should fix it. After 50 to 100
miles, recheck all fasteners for tightness.
11. Locate slip-fit joint exhaust pipes and attach right side and center pipe with
springs. Install left side exhaust pipe and attach with spring. The left side
exhaust pipe uses OEM tension stop(remove from OEM exhaust and install
on TBR exhaust).
Installation Instructions