V.a.l.e, Ranger rzrs 800 – Two Brothers Racing Polaris Ranger RZR-S User Manual

Page 4

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Qty.

Description

Part Number

1

Muffler Canister Left

005-275-206ML

1

Muffler Canister Center

005-275-206MC

1

Muffler Canister Right

005-275-206MR

1

Header Kit

005-27501HK

1

HARDWARE KIT

005-275-3C

3

X-Ring Kit

005-7-2-3KIT

3

80mm Hook Spring

005-S80

1

Heat Shield Bracket

005-275-HSB

3

Hose Clamps

005-HC-64024

1

Header Gasket

005-275G

2

RZR Billet Muffler Mounting Bracket

005-275-21B

2

RZR Billet Muffler Mounting Lower Bracket

005-275-21BU

1

RZR Center Muffler Support Bracket

005-275B2

1

RZR Hanging Support Bracket

005-275B

2

8x1.25mm Flange Nut

005-FNL8

4

M8 Lock Washers

005-WL8

1

8x20mm Socket Head Cap Screw

005-SH820

4

8x35mm Socket Head Cap Screw

005-SH835

2

8x45mm Socket Head Cap Screw

006-SH845

1

Permatex Thread Lock

031-P09179

1

TBR Sticker Kit

015-10212

3

USFS Approved Spark Arrestor (installed)

005-106S

3

P1X Powertip (installed)

005-P1X

V.A.L.E.

V a r i a b l e a x i s l o c k i n g e x h a u s t

2009-10 Polaris

RangeR RZRS 800

V.A.L.E.™ Triple Full Exhaust System with M-7 Aluminum Canister
Part # 005-2750106TV

Care & Cleaning

Care & Cleaning

Keep system free of dirt and moisture. Store in a cool, dry place. Make sure vehicle is completely cool before maintenance.

Stainless Header System: Polished stainless steel pipes will turn a light golden hue after a few heat cycles, this is a normal characteristic of high quality stainless steel. Clean using a

mild water based spray cleaner. Always apply cleaner or polish with a soft, clean cloth.

Titanium Header System: Polished titanium pipes will experience color shift ranging from deep blue/purple through amber after a few heat cycles. This is a normal characteristic of high

quality titanium. Clean using a mild water based spray cleaner. Always apply cleaner or polish with a soft, clean cloth.

Polished Aluminum Canisters: Use an aluminum or mag wheel polish to restore the bright finish to factory spec.

Brushed Aluminum Canisters: Clean using a mild water based spray cleaner. Always apply cleaner or polish with a soft, clean cloth.

Carbon Fiber Canisters: Clean using a mild water based spray cleaner. Always apply cleaner or polish with a soft, clean cloth. Always make sure the fiberglass packing inside is in good

condition and not burned out, as exhaust heat inside an empty canister will deteriorate the carbon fiber sleeve.

TBR sells repack kits (Road - #005-10038, Offroad - #005-10038MX) that include everything you need to easily do it yourself.

Titanium Mufflers: For cleaning use a mild water based spray cleaner. Always apply cleaner or polish with a soft, clean cloth. Always make sure the fiberglass packing inside is in good

condition and not burned out, as exhaust heat inside an empty canister will deteriorate the carbon fiber sleeve.

TBR sells repack kits (Road - #005-10038, Offroad - #005-10038MX) that include everything you need to easily do it yourself.

Repack all road canisters at the first signs of packing material deterioration. Part #005-10038

Repack all offroad canisters after every 10 hours of use. Part #005-10038MX

NEVER dyno test your bike with carbon fiber or titanium canisters installed - the intense heat and lack of cooling air can quickly burn through the canister material. Two Brothers Racing

does not provide a warranty for burned canisters.

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