Oldcastle BuildingEnvelope Reliance-TC - Manual (Page 2)

General Information ...................................................................................................................................................... Page 3
Product Use ............................................................................................................................................... Page 3
Protection and Storage .............................................................................................................................. Page 3
Check Material ........................................................................................................................................... Page 4
Field Conditions ......................................................................................................................................... Page 4
Cleaning Materials ..................................................................................................................................... Page 4
Expansion Joints ........................................................................................................................................ Page 4
Suggestions for Improving System Thermal Performance ......................................................................... Page 5
System Configuration ........... ...............................................................................................................................Page 6
Installation Types.......................................................................................................................................................... Page 7
Section 1: Frame Fabrication ............................................................................................................................ Pages 8-11
1.1 Measuring Opening ......................................................................................................................... Page 8
1.2 Cutting Material ............................................................................................................................ Page 8-9
1.3 Vertical Mullion Fabrication ........................................................................................................... Page 10
1.4 Installing End Caps ....................................................................................................................... Page 10
1.5 Horizontal Mullion Fabrication ....................................................................................................... Page 11
1.6 Pressure Plate Weep Hole Fabrication ......................................................................................... Page 11
1.7 Additional Pressure Plate Holes .................................................................................................... Page 11
Section 2: Frame Installation ........................................................................................................................... Pages 12-22
2.1 Vertical Mullion Installation ..................................................................................................... Pages 12-15
2.2 Horizontal Mullion Installation ................................................................................................. Pages 16-18
2.3 Horizontal Trim Installation ............................................................................................................ Page 17
2.4 Tooling Sealant at Horizontal ........................................................................................................ Page 17
2.5 Zone Plug Installation ............................................................................................................... Page 19-21
2.6 Applying Perimeter Seal .............................................................................................................. Pages 22
Section 3: Glazing ............................................................................................................................................ Pages 23-29
3.1 Pressure Plate Gasket Installation.................................................................................Page 23
3.2 Thermal Spacer Installation ........................................................................................................... Page 23
3.3 Interior Gasket Installation and Sealing ......................................................................................... Page 23
3.4 Setting Block Placement................................................................................................................ Page 23
3.5 Setting Glass - Type I .................................................................................................................... Page 24
3.6 Temporary glazing - Type I ....................................................................................................... Page 24-25
3.7 Pressure plate seal- Type I ............................................................................................................ Page 25
3.8 Setting glass - Type II .................................................................................................................... Page 26
3.9 Temporary glazing - Type II ........................................................................................................... Page 26
3.10 - 3.12 Horizontal Pressure Plate fastener installation ..................................................................... Page 27
3.13 Horizontal Pressure Plate Torque ................................................................................................. Page 27
3.14 Horizontal Pressure plate seals ..................................................................................................... Page 28
3.15 Horizontal Face Cover Installation ................................................................................................. Page 28
3.16 Side block installation .................................................................................................................... Page 29
3.17 Repeat steps 3.3 to 3.16 ............................................................................................................... Page 29
3.18 SSG Bridge Installation .................................................................................................................. Page30
3.19 Isolator Installation at SSG Mullion ................................................................................................ Page 30
3.20 Mull Cap Installation at SSG Mullion ............................................................................................. Page 30
3.21 Pressure Plate Installation at SSG Mullion .................................................................................... Page 31
Section 4: Corner Installation .......................................................................................................................... Pages 32-34
4.1 Corner Fabrication ......................................................................................................................... Page 32
4.2 Corner Assembly ........................................................................................................................... Page 33
4.3 Corner glazing ............................................................................................................................... Page 34
Section 5: Supplemental Instructions ............................................................................................................ Pages 35-40
Transition Glazing....................................................................................................... .............................. Page 35
Vertical Splicing ................................................................................................................................... Page 36-37
Entrance Frames ............................................................................................................................... Pages 38-39
Reglazing Procedures .............................................................................................................................. Page 40
Section 6: Parts List ......................................................................................................................................... Pages 41-46
R E L I A N C E - T C C U R T A I N W A L L I N S
Table of Contents
T A L L A T I O N M A N U A L TM
MAY 2013
Phone: 1-866-OLDCASTLE (653-2278)
Web Address: www.oldcastlebe.com