8 air flow fault tests – AERCO BMK 6000 User Manual

Page 83

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Benchmark 6000 Boiler Installation, Operation & Maintenance Manual

CHAPTER 6 – SAFETY DEVICE TESTING

OMM-0086_0D

AERCO International, Inc. • 100 Oritani Dr. • Blauvelt, NY 10913

Page 83 of 210

GF-133

Ph.: 800-526-0288

03/20/14

Flame Fault Tests

1. Set the ON/OFF switch to the OFF position.

2. Place the unit in the Manual Mode and set the valve position between 25% and 30%.

3. Close the manual gas shutoff valve located between the Safety Shut-Off Valve (SSOV)

and the Air/Fuel Valve (see Figure 6-3).

4. Set the ON/OFF switch to the ON position to start the unit.
5. The unit should purge and light the Pilot flame and then shut down after reaching the main

Burner Ignition cycle and display FLAME LOSS DURING IGN.

6. Open the valve previously closed in step 3 and press the CLEAR button.

7. Restart the unit and allow it to prove flame.

8. Once flame is proven, close the manual gas valve located between the SSOV and the

Air/Fuel Valve (Figure 6-3).

9. The unit should shut down and Lockout. A flashing FLAME LOSS DURING RUN should

appear in the display.

10. Open the valve previously closed in step 8.

11. Press the CLEAR button. The unit should restart and fire.

Figure 6-3: Bare Boiler – Partial View

6.8 AIR FLOW FAULT TESTS

These tests check the operation of the Blower Proof Switch and Blocked Inlet Switch shown in
Figure 6-4.

AIR FILTERS

MANUAL GAS
SHUT-OFF VALVE

GAS TRAIN

AIR/FUEL VALVE

BLOWER

Y-DUCT

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