Flowserve S-series PolyChem - Manual (Page 2)

USER INSTRUCTIONS POLYCHEM S-SERIES ENGLISH 71569207 11-08
Page 2 of 52
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CONTENTS
Page
1 INTRODUCTION AND SAFETY............................ 4
1.1 General ........................................................... 4
1.2 CE marking and approvals.............................. 4
1.3 Disclaimer ....................................................... 4
1.4 Copyright......................................................... 4
1.5 Duty conditions................................................ 4
1.6 Safety .............................................................. 5
1.7 Nameplate and safety labels........................... 8
1.8 Specific machine performance........................ 9
1.9 Noise level....................................................... 9
2 TRANSPORT AND STORAGE............................ 10
2.1 Consignment receipt and unpacking............. 10
2.2 Handling ........................................................ 10
2.3 Lifting............................................................. 10
2.4 Storage.......................................................... 11
2.5 Recycling and end of product life.................. 11
3 DESCRIPTION .................................................... 12
3.1 Configurations ............................................... 12
3.2 Nomenclature................................................ 12
3.3 Design of major parts .................................... 12
3.4 Performance and operation limits ................. 13
4 INSTALLATION.................................................... 14
4.1 Location......................................................... 14
4.2 Part assemblies............................................. 14
4.3 Foundation .................................................... 14
4.4 Grouting ........................................................ 16
4.5 Initial alignment ............................................. 17
4.6 Piping ............................................................ 18
4.7 Electrical connections ................................... 23
4.8 Final shaft alignment check .......................... 23
4.9 Protection systems........................................ 23
5 COMMISSIONING, STARTUP, OPERATION
AND SHUTDOWN ........................................... 24
5.1 Pre-commissioning procedure ...................... 24
5.2 Pump lubricants ............................................ 24
5.3 Impeller clearance......................................... 26
5.4 Direction of rotation ....................................... 26
5.5 Guarding ....................................................... 27
5.6 Priming and auxiliary supplies ...................... 28
5.7 Starting the pump .......................................... 28
5.8 Running or operation .................................... 28
5.9 Stopping and shutdown................................. 29
5.10 Hydraulic, mechanical and electrical duty... 30
Page
6 MAINTENANCE .................................................. 30
6.1 General ......................................................... 30
6.2 Maintenance schedule.................................. 31
6.3 Spare parts ................................................... 31
6.4 Recommended spares
and consumable items ............................... 31
6.5 Tools required ............................................... 32
6.6 Fastener torques........................................... 32
6.7 Setting impeller clearance and impeller
replacement................................................ 32
6.8 Pump removal and disassembly................... 35
6.9 Examination of parts ..................................... 37
6.10 Assembly of pump and seal........................ 41
7 FAULTS; CAUSES AND REMEDIES.................. 47
8 PARTS LISTS AND DRAWINGS ........................ 49
8.1 PolyChem S-series ....................................... 49
9 CERTIFICATION ................................................. 50
10 OTHER RELEVANT DOCUMENTATION
AND MANUALS............................................... 50
10.1 Supplementary User Instructions ............... 50
10.2 Change notes ............................................. 50
10.3 Additional sources of information................ 50