Crimping, For closed-loop crimp terminal recommendations, I.3 electrical installation safety – Yaskawa AC Drive Z1000 HVAC User Manual

Page 23

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Model

Terminal

Recomm. Gauge

AWG, kcmil

Wire Range

AWG, kcmil

Screw

Size

Tightening Torque

N·m (lb.in.)

4A0590

<1>

R/L1, S/L2, T/L3

3/0 × 4

3/0 to 300

M12

32.0 to 40.0

(283 to 354)

U/T1, V/T2, W/T3

3/0 × 4

–, +1

+3

<1> Drive models 4A0034 to 4A0590 require the use of closed-loop crimp terminals for UL/cUL compliance. Use only the tools recommended by the

terminal manufacturer for crimping.

Closed-Loop Crimp Terminal Recommendations

Yaskawa recommends using closed-loop crimp terminals on all drive models. UL approval requires the use of UL Listed crimp

terminals when wiring the drive main circuit terminals on models CIMR-Zo2A0031 to 2A0396 and 4A0034 to 4A0590. Use

only crimping tools as specified by the crimp terminal manufacturer. Yaskawa recommends crimp terminals made by JST and

Tokyo DIP (or equivalent) for the insulation cap.

Table i.6

matches the wire gauges and terminal screw sizes with Yaskawa-recommended crimp terminals, tools, and insulation

caps. Refer to the appropriate Wire Gauge and Torque Specifications table for the wire gauge and screw size for your drive

model. Place orders with a Yaskawa representative or the Yaskawa sales department.
The closed-loop crimp terminal sizes and values listed in

Table i.6

are Yaskawa recommendations. Refer to local codes for

proper selections.

Table i.6 Closed-Loop Crimp Terminal Size

Wire Gauge

Terminal

Screws

Crimp Terminal

Model Number

Tool

Insulation

Cap

Model No.

Code

<1>

Machine No.

Die Jaw

2 mm

2

14 AWG

M4

R2-4

YA-4

AD-900

TP-003

100-054-028

3.5 / 5.5 mm

2

12 / 10 AWG

M4

5.5-4NS

YA-4

AD-900

TP-005

100-064-248

8 mm

2

8 AWG

M4

8-4NS

YA-4

AD-901

TP-008

100-064-249

M5

R8-5

YA-4

AD-901

TP-008

100-054-032

14 mm

2

6 AWG

M5

R14-5

YA-4

AD-902

TP-014

100-054-034

M8

R14-8

YA-5

AD-952

TP-014

100-054-035

22 mm

2

4 AWG

M5

22-5NS

YA-5

AD-953

TP-022

100-051-262

M8

R22-8

YA-5

AD-953

TP-022

100-051-263

30 / 38 mm

2

3 / 2 AWG

M8

R38-8

YA-5

AD-954

TP-038

100-051-264

50 / 60 mm

2

1 AWG

1/0 AWG

1/0 AWG × 2P

M8

R60-8

YA-5

AD-955

TP-060

100-051-265

70 mm

2

2/0 AWG

2/0 AWG × 2P

M8

CB70-S8

YF-1 YET-300-1

TD-322,TD-311

TP-080

100-064-417

70-8

100-064-250

M10

70-10

YF-1 YET-300-1

TD-322,TD-311

TP-080

100-064-251

80 mm

2

3/0 AWG × 2P

3/0 AWG × 4P

M10

80-10

YF-1 YET-300-1

TD-323,TD-312

TP-080

100-051-267

M12

80-L12

YF-1 YET-300-1

TD-323,TD-312

TP-080

100-051-558

100 mm

2

4/0 AWG × 2P

4/0 AWG × 4P

M12

100-L12

YF-1 YET-300-1

TD-324,TD-312

TP-100

100-051-560

150 mm

2

250 kcmil × 2P

300 kcmil × 2P

M12

150-L12

YF-1 YET-300-1

TD-325,TD-313

TP-150

100-051-562

<1> Codes refer to a set of three crimp terminals and three insulation caps. Prepare input and output wiring using two sets for each connection.

Example 1: Models with 300 kcmil for both input and output require one set for input terminals and one set for output terminals, so the user should
order two sets of [100-051-272].
Example 2: Models with 4/0 AWG × 2P for both input and output require two sets for input terminals and two sets for output terminals, so the user
should order four sets of [100-051-560].

Note:

Use crimp insulated terminals or insulated shrink tubing for wiring connections. Wires should have a continuous maximum allowable

temperature of 75 °C 600 Vac UL-approved vinyl-sheathed insulation.

i.3 Electrical Installation Safety

YASKAWA ELECTRIC TOEP YAIZ1U 01A YASKAWA AC Drive – Z1000 Safety Precautions

23

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