Troubleshooting – MITSUBISHI ELECTRIC MELSERVO MR-J2S- A User Manual

Page 204

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10. TROUBLESHOOTING

Display

Name

Definition

Cause

Action

1. Servo amplifier faulty.

Change the servo amplifier.

2. The power supply was turned on

and off continuously by overloaded
status.

The drive method is reviewed.

AL.45

Main circuit
device overheat

Main circuit device
overheat

3. Air cooling fan of servo amplifier

stops.

1. Exchange the cooling fan or the servo

amplifier.

2. Reduce ambient temperature.

1. Ambient temperature of servo

motor is over 40 (104 ).

Review environment so that ambient
temperature is 0 to 40 (104 ).

2. Servo motor is overloaded.

1. Reduce load.
2. Review operation pattern.
3. Use servo motor that provides larger

output.

AL.46

Servo motor
overheat

Servo motor
temperature rise
actuated the
thermal sensor.

3. Thermal sensor in encoder is

faulty.

Change servo motor.

1. Servo amplifier is used in excess

of its continuous output current.

1. Reduce load.
2. Review operation pattern.
3. Use servo motor that provides larger

output.

2. Servo system is instable and

hunting.

1. Repeat acceleration/

deceleration to execute auto tuning.

2. Change auto tuning response setting.
3. Set auto tuning to OFF and make gain

adjustment manually.

3. Machine struck something.

1. Review operation pattern.
2. Install limit switches.

4. Wrong connection of servo motor.

Servo amplifier's output terminals
U, V, W do not match servo
motor's input terminals U, V, W.

Connect correctly.

AL.50

Overload 1

Load exceeded
overload protection
characteristic of
servo amplifier.

5. Encoder faulty.

Checking method

When the servo motor shaft is
rotated with the servo off, the

cumulative feedback pulses do
not vary in proportion to the

rotary angle of the shaft but the

indication skips or returns midway.

Change the servo motor.

1. Machine struck something.

1. Review operation pattern.
2. Install limit switches.

2. Wrong connection of servo motor.

Servo amplifier's output terminals
U, V, W do not match servo
motor's input terminals U, V, W.

Connect correctly.

3. Servo system is instable and

hunting.

1. Repeat acceleration/deceleration to

execute auto tuning.

2. Change auto tuning response setting.
3. Set auto tuning to OFF and make gain

adjustment manually.

AL.51

Overload 2

Machine collision or
the like caused max.
output current to
flow successively for
several seconds.
Servo motor locked:

1s or more

During rotation:

2.5s or more

4. Encoder faulty.

Checking method

When the servo motor shaft is
rotated with the servo off, the

cumulative feedback pulses do
not vary in proportion to the

rotary angle of the shaft but the

indication skips or returns midway.

Change the servo motor.

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