Electrical diagrams, Invertec, Circuit trigger – Lincoln Electric INVERTEC SVM129-B User Manual

Page 123: Front end, Power supply for "front end, Unused gates, Isolated circuit

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background image

G-7

ELECTriCAL DiAGrAMs

iNvErTEC

®

sTT

®

& sTT

®

ii

G-7

schematic - Control PC Board - Codes 10151 - 11092 - (G2781 sheet 2 of 2)

NOTE:

Lincoln Electric assumes no responsibility for liablilities resulting from board level troubleshooting. PC Board repairs will invalidate your factory warranty. individual Printed Circuit Board Components are not available from Lincoln Electric. This information is provided
for reference only. Lincoln Electric discourages board level troubleshooting and repair since it may compromise the quality of the design and may result in danger to the Machine Operator or Technician. Improper PC board repairs could result in damage to the machine.

OCI2

HP2231

4

3

47.5K

R211

X28

2

4

5

J4

3

X28

1

6

7

1N4936

D200

1.00K

R200

J4

8

26

.7

R

2

0

6

4

7

.5

K

R

2

3

1

10

.0

R

2

3

0

CNY17-3

OCI7

4

2

1

6

5

1.30K

R220

+

t

60V

.13

R239

2.21K

R216

J4

2

1W

43V

DZ4

CR1

11

9

13

1.30K

R218

1.30K

R217

( SHEET 1 )

PWM ENABLE

OCI2

HP2231

1

2

TO DIGITAL LOGIC
( SHEET 1 )

DV/DT LEVEL DETECT

( SHEET 1 )

( SHEET 1 )

PINCH KILLER
Varc ADJUST

ARC/SHORT DETECT

TO DIGITAL LOGIC

Y

CURRENT

TRANS.

Y

BOARD

OVERVOLTAGE

ON POWER

TRIGGER

OPTOCOUPLER

FEEDBACK 125:1 RATIO

PRIMARY CURRENT

CIRCUIT

TRIGGER

TSTAT

24 VAC

TSTAT

CHOKE

BOARD

OPTOCOUPLERS
ON PROTECTION

T1 AUX XFMR

OVERHEAT INDICATOR

15

0

F

A

N

R

5

W

FAN

Y

FROM SHEET 1

OVERCURRENT FAULT

1N4936

D205

22.1K

R210

C203

J4

6

J4

10

TO ANALOG LOGIC

TRIGGER

INTERFACE

( SHEET 1 )

J4

11

1.30K

R219

J4

12

1.30K

R221

J4

5

1W

43V

DZ5

1.30K

R224

1.30K

R223

4093B

X6

7

14

1N4007

D108

J5

8

C112

500

CW

R

1

5

8

X4

14

13

12

1N4007

D109

J5

27
35V

C119

243

R157

1.82K

R156

1000

35V

C111

J17

6

50V

0.1

C125

D107

SMP04

X3

Dgnd

Vss

Vdd

8

16

13

50V

0.1

C121

27
35V

C117

J17

12

1400V

.0047

C113

J5

4

D114

C120

OP470

X4

V+

V-

4

11

50V

0.1

C124

ADJ

IN

OUT

s15128-15k1

X1

D112

OUT

IN

GND

X2

s15128-12

D113

47

35V

C115

C116

J17

11

1400V

.0047

C114

1N4007

D110

1N4007

D111

J17

5

+12VFE

+12VFE

FE

+12VFE

FE

X6

4

5

6

50V

0.1

C126

OCI6

HP2231

6

X4

8

9

10

+12VFE

-15VFE

COMPARATOR

FE

FE

50V

0.1

C128

50V

0.1

C127

OCI6

Vcc

GND

HP2231

5

8

50V

0.1

C122

OCI1

Vcc

GND

HP2231

5

8

50V

0.1

C129

LM2901

X5

3

12

50V

0.1

C123

C118

+12V OUT

XFMR

18 VAC

18 VAC

CT

36 VAC

COMMON OUT

-15V OUT

OP AMP

7915

A

Energy

Trigger Circuit

I/O and Vac

Option

J5

1

8

5

4

Front End

Vac and Varc

7

6

12

1

J4

7

6

12

1

J17

Control

ENERGY
CONTROL
OPTION

NEG FE POWER NET

D

OP470

POWER SUPPLY FOR "FRONT END"

H = STAINLESS

L = MILD STEEL

B

UNUSED GATES

C

OP470

NAND

C

POS FE POWER PLANE

OCI5

Vcc

GND

HP2231

5

8

J17

3

+12VFE

FE

ISOLATED CIRCUIT

LM350

NAND

POS FE POWER PLANE

FE GROUND PLANE

SENSE PANEL

ENERGY CONTROL

PHASE B

G

FRONT END

+ STUD

INPUT FROM

- STUD

VOLTAGE

H = START PLASMA BOOST TIMING

L = NOT PLASMA BOOST

OCI6

HP2231

7

OCI1

HP2231

7

J17

1

THE LINCOLN ELECTRIC CO.

ENERGY CONTROL OPTION

WITH PUBLISHED STANDARDS

Ch'ge.Sht.No.

SCALE

DATE

NONE

EARTH GROUND CONNECTION

Q10

OCI7

LABELS

X36

129, 211, 314, 475

D-

165, 242, 345, 564

LAST NO. USED

C-

R-

SUPPLY

POWER SUPPLY SOURCE POINT

COMMON CONNECTION

VOLTAGE NET

FRAME CONNECTION

NOTES :

NOT SHOW THE EXACT COMPONENTS OR CIRCUITRY OF CONTROLS HAVING A COMMON CODE

N.A. SINCE COMPONENTS OR CIRCUITRY ON A PRINTED CIRCUIT BOARD MAY CHANGE

NUMBER.

WITHOUT AFFECTING THE INTERCHANGEABILITY OF A COMPLETE BOARD, THIS DIAGRAM MAY

DZ20

117, 211, 310, 424

( SHEET 1 )

ENERGY CONTROL

PINCH SIGNAL FOR

OPTION ENABLE

ENERGY CONTROL
OPTION P BOOST
TIME ( SHEET 1 )

-15VFE

FE

-15VFE

WIRE TYPE POSITION

CLEVELAND, OHIO U.S.A.

SUBJECT

TYPE

G

STT CONTROL

NO.

SHT.

04/04/94

MLD

CHK.

DR.

SUP'S'D'G.

200 SERIES- TRIGGER CIRCUIT (SHEET 2)

400 SERIES- ANALOG LOGIC CIRCUIT (SHEET 1)

ELECTRICAL SYMBOLS PER E1537

UNLESS OTHERWISE SPECIFIED)

300 SERIES- DIGITAL LOGIC CIRCUIT (SHEET 1)

EQUIP.

DIODES =

+

t

56

R238

CAPACITORS =

1A, 400V

(UNLESS OTHERWISE SPECIFIED)

100 SERIES- ARC SENSE CIRCUIT (SHEET 2)

REFERENCE DESIGNATOR SERIES DEFINITIONS

MATERIAL TOLERANCE ("t") TO AGREE

ON ALL ANGLES IS + .5 OF A DEGREE

UNLESS OTHERWISE SPECIFIED TOLERANCE

ON 2 PLACE DECIMALS IS + .O2

ON HOLES SIZES PER E-2056

ON 3 PLACE DECIMALS IS + .OO2

MFD

RESISTORS = Ohms (

.022/50V

1/4W

GENERAL INFORMATION

SCHEMATIC (Sheet 2 of 2)

(

UNLESS OTHERWISE SPECIFIED)

W4

ENERGY CONTROL OPTION

( SHEET 1 )

UNUSED

TO POWER

ISOLATED CIRCUIT

BOARD

TRIGGER

C

D

ON SHEET 1

X28 "D" COMPARITOR

COMPARATOR

FILE: G2781_1D1

PB_START SIGNAL FOR

ENERGY CONTROL OPTION

( SHEET 1 )

( SHEET 1 )

+15V

J4

4

J4

1

J4

9

LM2901

X28

3

12

J4

7

50V

0.1

C211

100V

100p

C105

1N

91

4

D

11

6

X5

14

8

9

10K

R142

X3

SMP04

1

7

5

50V

820p

C110

8

2

5

R

1

6

5

3.92K

R164

22

.1

K

R

1

3

2

X3

SMP04

14

10

12

S

M

P

_S

T

R

O

B

E

13.7K

R122

+12VFE

+12VFE

FE

C

OLD DV/DT
Varc SAMPLE

SHORT DETECT
Varc SAMPLE

D

H=LOW DV/DT
L=HIGH DV/DT

DV/DT 10X
AMPLIFIER

ARC

DETECTOR

A

2

2901

A

ARC

A

R

C

_T

R

IP

OP470

B

DV/DT

2

2901

dv/dt

B

B

DV/DT SAMPLE PULSE

D

2901

10K

R148

10K

R145

1

0

0

K

R

1

4

3

J17

4

68

.1

K

R

1

2

7

1.00M

R124

X5

2

4

5

X4

7

6

5

100K

R144

X5

13

10

11

8

.2

5

K

R

1

4

6

68

.1

K

R

1

2

3

4

7

.5

K

R

11

4

100V

100p

C103

51

.1

K

R

1

2

6

1

0

K

R

1

4

7

1N914

D117

4.75K

R128

50V

820p

C109

X3

SMP04

15

9

11

1N914

D102

4

.7

5

K

R

1

2

5

267K

R135

13.7K

R116

13.7K

R118

1N4007

D100

2

6

.7

K

R

1

2

9

13.7K

R120

50V

.0047

C104

2

0

.0

K

R

1

6

2

1W

12V

DZ2

2

0

.0

K

R

1

0

8

DT

J17

8

X6

11

12

13

1N4936

D105

1N4936

D106

J17

9

1.50K

R155

OCI5

HP2231

6

100V

330p

C106

X6

10

8

9

OCI3

HP2231

4

3

J17

7

OCI3

HP2231

1

2

68

1

R

15

1

J17

2

1.50K

R161

3

3

2

R

1

4

9

1.50K

R160

X6

3

2

1

4

.7

5

K

R

1

3

6

1N914

D115

1.00K

R134

3.92K

R163

47.5K

R133

3

.9

2

K

R

1

3

0

1.50K

R154

OCI5

HP2231

7

3

.9

2

K

R

13

1

1N914

D103

5

K

C

W

R

1

5

0

1N914

D104

OCI1

HP2231

6

3

.9

2

K

R

1

5

2

Q1

2N4401

3.92K

R153

X5

1

6

7

1W

15V

DZ3

FE

FE

+12VFE

NEG_CLAMP

FE

FE

D

T

_D

E

L

A

Y

E

D

O

U

T

B

2901

A

C

DT_DELAYED

D

DT_RC

OPTION ENABLE

PHASE A

OPTION P BOOST

TIME

ENERGY CONTROL

DIODE ON = OPTION P_BOOST TIME

DIODE OFF = LOCAL P_BOOST TIME

OR NOT OPTION
P_BOOST TIME

B

A

L = NOT PINCH

H = PINCH

A

DIODE ON = OPTION ENABLED

DIODE OFF = OPTION DISABLED

1.89V NORMAL

2.3V PINCH START

FOR INITIAL

ARC DETECTOR

PINCH PULSE

ADJUSTMENT

H=SHORT
L=ARC

B

PWM

FROM

FROM

PWM

DT

DT

A

TRUNCATES DT_DELAYED

B

13

.7

K

R

1

0

2

13

.7

K

R

1

0

0

2

.6

7

K

R

1

3

8

J17

10

J5

3

J5

+12VFE

+12VFE

FE

CONTROL OPTION

TO ENERGY

Varc FILTERED

ARC VOLT FILTER

100V

100p

C102

13

.7

K

R

1

0

6

13

.7

K

R

1

0

4

13

.7

K

R

1

0

7

13

.7

K

R

1

0

5

13

.7

K

R

1

0

3

13

.7

K

R

10

1

B

8.95V

2901

CR 1

( UNUSED

TO POWER BOARD

CONTACT )

L=PWM OFF

H=PWM ON

1

0

0

K

R

2

3

5

C202

15

.0

K

R

2

1

2

100V

330p

C205

4

7

.5

K

R

2

1

5

50V

0.1

C204

10K

R214

D211

50V

20

C207

267

R229

1W

3.3V

DZ6

D210

D209

1

0

K

R

2

4

0

D208

D207

1.50K

R227

1.50K

R226

1.50K

R228

1.50K

R225

CR1

6

8

4

D206

1.30K

R222

ON=TRIGGER ON
OFF=TRIGGER OFF

PWM_EN

PRI_FB

+15V

+15V

+15V

+15V

3.6V

L=PWM ON

H=PWM OFF

1.7V = 150A PRIMARY

C

2901

2901

A

( SHEET 1 )

1

0

K

R

2

1

3

1

0

K

R

2

3

7

X28

14

8

9

10

.0

R

2

0

3

10

.0

R

2

0

1

10

.0

R

2

0

2

10

.0

R

2

0

4

1N4936

D202

1N4936

D201

1.

30

K

R

2

4

2

10

.0

R

2

0

5

C201

26

.7

R

2

0

9

26.7

R207

2

6

7

R

2

4

1

26.7

R208

+15V

1N4936

D203

1N4936

D204

200V

.33

C200

1

0

0

K

R

2

3

2

1

0

K

R

2

3

6

332K

R234

C206

1

0

K

R

2

3

3

A

OP470

VARC_SCALED

13.7K

R115

50V

0.1

C107

10K

CW

R

1

4

0

B

TURN

10

.400V

2

4

3

R

1

3

9

X3

SMP04

2

6

3

J5

1

1.8
20V

C108

1

0

K

R

1

3

7

8

.2

5

K

R

14

1

4.75K

R159

13.7K

R121

X4

1

2

3

47.5K

R110

4

.7

5

K

R

11

3

DV/DT Varc

SAMPLE

DV/DT

D

E

R

IV

A

TI

V

E

_T

R

IP

A

Varc SAMPLE

NEW DV/DT

1V REF

1N914

D101

J5

5

13.7K

R117

13.7K

R119

J5

6

FE

FE

NEG_CLAMP

FE

+12VFE

FE

+12VFE

+12VFE

FE

FE

+12VFE

+12VFE

+12VFE

FE

FE

3000V

.0047

C100

47.5K

R112

1W

12V

DZ1

400V

.001

C101

4

.7

5

K

R1

11

47.5K

R109

2781-B

FV

27

81

-B

5-19-95

2

7

5-24-96E

R

etur

n

to

Section

T

OC

R

etur

n

to

Section

T

OC

R

etur

n

to

Section

T

OC

R

etur

n

to

Section

T

OC

R

etur

n

to

Mast

er

T

OC

R

etur

n

to

Mast

er

T

OC

R

etur

n

to

Mast

er

T

OC

R

etur

n

to

Mast

er

T

OC

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