Theory of operation, Power board, Remote protection board – Lincoln Electric INVERTEC SVM129-B User Manual

Page 35

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THEORY OF OPERATION

E-7

E-7

INVERTEC® STT® & STT® II

FIGURE E.7 – POWER BOARD AND REMOTE PROTECTION BOARD

POWER BOARD

The power board creates a pulse transformer drive sig-
nal, which is derived from the PWM signal received
from the control board. See Pulse Width Modulation
discussion. This drive signal is applied to the primary
winding of the pulse transformer, which is located on
the driver board. The pulse transformer secondary
windings generate the proper gate pulse for the switch
board FETs. See Field Effect Transistor (FET)
Operation.

The power board supplies a 15VDC supply voltage for
the control board and also powers the input relays
(CR1 and CR2).

REMOTE PROTECTION BOARD

The remote protection board provides noise suppres-
sion and by-pass filtering to protect the internal circuit-
ry of the STT machine.

NOTE: Unshaded areas of Block Logic Diagram are the subject of discussion.

POSITIVE

OUTPUT

TERMINAL

TERMINAL

OUTPUT

NEGATIVE

CONTROL BOARD

IGBT

DRIVER

BOARD

P

O

W

E

R

B

O

A

R

D

FAN

TRANS

T1

TRANS

T4

S

W

I

T

C

H

B
O
A
R
D

S

W

I

T

C

H

B
O
A
R
D

R
E
C
O
N
N
E
C
T

P

R

O

T

E

C

T

I

O

N

INPUT

RECTIFIER

LINE

SWITCH

CR1

CR2

B
O
A
R
D

D
R

I

V
E
R

B
O
A
R
D

PRE -

CHARGE

PRE -

CHARGE

CHOKE

CURRENT

SENSOR

IGBT

MODULE

1 OHM

PEAK

CURRENT

METER

BACK-

METER

PEAK

CURRENT

CONTROL

BACK-

CONTROL

HOT

START

CONTROL

WIRE

SIZE

SWITCH

WIRE

TYPE

SWITCH

VOLTAGE

SENSING

RECEPTACLE

REMOTE

CONTROL

RECEPTACLE

WIRE

RECEPTACLE

FEEDER

R
E

M

O

T
E

P
R
O

T
E

C
T

I

O

N

B
O
A

R

D

CURRENT

TRANS

T3

MAIN

TRANSFORMER

T2

115

VAC

18

VAC

2

4

V

A

C

"A"

LEAD

15VDC

T

H

E

R

M

O

S

T

A

T

CURRENT FEEDBACK

42VAC

VOLTAGE FEEDBACK

10VAC AND 6VAC

D

R

I

V

E

S

I

G

N

A
L

36VAC

GUN TRIGGER

LESS THAN 1VDC

PWM SIGNAL

PULSE TRANSFORMER SIGNAL

GROUND

GROUND

FET

FET

FET

FET

CAP

CAP

TAILOUT

CONTROL

(STT II ONLY)

Return

to

Section

T

OC

Return

to

Section

T

OC

Return

to

Section

T

OC

Return

to

Section

T

OC

Return

to

Master

T

OC

Return

to

Master

T

OC

Return

to

Master

T

OC

Return

to

Master

T

OC

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