Electrical diagrams, G-11, Invertec – Lincoln Electric INVERTEC SVM129-B User Manual
Page 127: Inverter welders control p.c. board assembly, Caution, Equipment type: subject, Proprietary & confidential, Identification code test per e4117-c, Sealant, P.c. board blank information
ELECTriCAL DiAGrAMs
iNvErTEC
®
sTT
®
& sTT
®
ii
G4648-2
INVERTER WELDERS
CONTROL P.C. BOARD ASSEMBLY
1:1
G4648-1
DO NOT SCALE THIS DRAWING
EQUIPMENT TYPE:
SUBJECT:
SCALE:
UF
CRM38379-D
1
PAGE ___ OF ___
1
ENGINEERING CONTROLLED
MANUFACTURER:
No
THIS DOCUMENT CONTAINS PROPRIETARY INFORMATION OWNED BY LINCOLN GLOBAL, INC. AND MAY NOT BE DUPLICATED, COMMUNICATED
TO OTHER PARTIES OR USED FOR ANY PURPOSE WITHOUT THE EXPRESS WRITTEN PERMISSION OF LINCOLN GLOBAL, INC.
PROPRIETARY & CONFIDENTIAL:
t
MATERIAL TOLERANCE (" ") TO AGREE
WITH PUBLISHED STANDARDS.
ON ALL ANGLES IS ± .5 OF A DEGREE
ON 3 PLACE DECIMALS IS ± .002 in. (± 0.05 mm)
ON 2 PLACE DECIMALS IS ± .02 in. (± 0.5 mm)
UNLESS OTHERWISE SPECIFIED TOLERANCE:
MANUFACTURING TOLERANCE PER E2056
REVISED ITEM 3 AND NOTE N.E.
CHANGE DETAIL:
REFERENCE:
MATERIAL
DISPOSITION:
APPROVAL
DATE:
PROJECT
NUMBER:
DOCUMENT
NUMBER:
DOCUMENT
REVISION:
IF PRINTED
@ A1 SIZE
UNITS:
INCH
8-3-2007
FEI
DRAWN BY:
ENGINEER:
CLEVELAND
APPROVED:
CONTROL:
C
G46
48-2
BY STATIC ELECTRICITY. SEE E2454
BEFORE HANDLING.
CAUTION
N.A.
: THIS DEVICE IS SUBJECT TO DAMAGE
N.C. DO NOT COAT WITH ENCAPSULATION MATERIAL.
N.B. MOUNT TO ITEM 4 HEATSINK.
COMPONENT SIDE OF BOARD WITH ITEM 2.
N.D. AFTER COMPLETE ASSEMBLY AND TEST, SEAL IC PINS, ON OPPOSITE
N.E. SEAL TRIMMERS WITH A DROP OF ITEM 3 AFTER TEST.
SCHEMATIC REFERENCE: G4649-2B0
MAKE PER E1911-ROHS
ENCAPSULATE WITH E1844 (2 COATS)
MANUFACTURED AS:
G4648-2B0
IDENTIFICATION CODE
TEST PER E4117-C
J1
J4
J1
7
J5
J2
7
J2
8
J2
J3
C
1
1
3
C
1
1
4
R151
R123
R
1
2
7
R141
R146
R
1
5
0
R
1
1
1
R113
R128
R
1
3
6
R
1
5
9
R
1
0
9
R
1
1
0
R112
R114
R
1
3
3
R
2
1
1
R
2
1
5
R
2
3
1
R126
R234
R130
R131
R216
R
2
1
0
R
1
5
7
R229
R
1
3
8
R149
R154
R155
R160
R161
R225
R226
R227
R228
R
2
1
2
R
1
0
8
R
1
6
2
R124
R217
R218
R219
R220
R221
R222
R223
R224
R137
R142
R145
R147
R
1
4
8
R
2
1
3
R
2
1
4
R
2
3
3
R
2
3
7
R240
R143
R
1
4
4
B
R
2
3
5
R
1
3
4
R
2
0
0
R
2
0
1
R
2
0
2
R
2
0
3
R
2
0
4
R
2
0
5
R
2
3
0
R206
R207
R
2
0
8
R
2
0
9
C
1
2
2
C123
C124
C
1
2
5
C126
C127
C128
C
2
0
4
C
2
1
1
R
2
3
9
C
1
0
6
C
2
0
5
C
1
0
7
C
1
2
1
C112
C116
C
1
1
8
C
1
2
0
C
2
0
1
C
2
0
2
C
2
0
3
C
2
0
6
C
1
0
4
X6
X5
X28
X2
X1
R140
C
1
0
2
C103
C
1
0
5
C119
C200
C111
CR1
OC
I7
OCI1
OCI2
OCI3
OCI4
OCI5
X3
C207
C
1
0
1
R433
C413
R470
C411
C430
R
4
6
3
R
4
6
1
R467
R466
R519
R513
C464
X35
R518
R521
R
5
1
4
R522
R
5
1
0
R
5
2
5
R
5
2
3
R516
R517
R524
R509
R512
R515
R489
R478
R476
C
4
4
9
X29
R
4
7
5
R
4
8
0
R
4
8
1
C
4
6
9
R
4
8
5
R477
R405
R507
R469
C405
X31
X34
C
4
6
6
C
4
5
7
R
4
0
3
R
5
3
3
C
4
0
3
C406
X22
R
3
4
0
R333
X32
C429
R308
R309
X17
C
4
4
4
C456
X12
X20
X15
X10
X13
X14
X9
X11
X18
X16
X19
X21
X23
X24
R301
R
3
0
2
R
3
1
3
R
3
1
2
C
3
0
4
C443
C
4
3
5
R320
C
3
0
6
R
3
1
7
C
4
3
3
C
3
0
1
R
3
0
3
R
3
0
5
R
3
0
4
C302
C
4
3
2
R
3
2
2
C
3
0
7
R
3
2
3
R328
C434
R
3
1
4
C
4
3
7
C
4
4
5
C438
R332
R329
R
3
2
5
R327
R326
R316
R311
R
3
1
0
R
3
4
5
R342
R341
R319
R483
R484
X26
R
4
8
2
R
4
8
6
R
4
8
7
R
4
8
8
R511
C
4
6
3
R
5
2
7
R
5
2
8
C310
C
3
1
2
R337
C314
X36
R500
R501
C401
X
3
3
R505
R506
R400
R401
R404
R434
R491
X30
R435
R443
R
4
9
0
R534
C454
R492
R493
R
5
2
0
C
4
5
5
R
4
9
6
C
4
5
3
R
4
4
0
C
4
1
6
C
4
5
0
R
4
4
5
C
4
1
7
R
4
4
4
R
4
4
8
R
4
4
7
R
4
4
2
R
4
9
9
C
4
7
0
R450
R529
R457
R
4
5
8
R459
C422
R
4
5
5
R
4
6
8
C
4
1
4
R
4
4
1
R
4
4
9
R
4
2
0
R
4
1
9
R
4
2
1
R
4
2
2
R
4
2
3
C
4
1
0
R
5
3
2
R
4
2
5
R
4
2
7
R
4
2
8
R
4
2
6
R429
C424
C458
C428
C
4
2
7
C
4
2
6
C425
C468
C
4
3
6
C467
C442
C
4
4
1
C439
C
4
5
9
R454
R456
C
4
6
5
C
4
6
1
R300
C
4
1
5
C
4
0
7
R
4
1
2
R413
R
4
1
4
R
4
7
3
C
3
0
8
R
5
3
6
R
4
7
9
STT CONTROL
R
1
5
8
R
1
5
6
C117
C418
R
4
3
9
R
4
5
3
R417
R418
R
4
7
2
R
4
7
4
R
4
3
2
R
4
3
6
R
4
3
7
R431
R
3
4
3
X4
C109
R152
R504
R
5
0
8
R407
R324
R
4
9
4
R
4
9
7
R
4
9
8
R502
R
5
0
3
R406
R
4
1
1
R
4
1
0
R
4
0
9
R
4
5
1
R
4
5
2
R
4
2
4
R495
R
3
4
4
R
4
1
6
R
4
1
5
R
3
0
6
R
3
0
7
C
3
0
3
C311
R
3
3
4
R335
R
4
0
8
R
4
3
0
R
2
4
2
R
2
4
1
R
2
3
6
R543
R542
R
5
4
1
R
5
6
1
R562
R563
R
5
6
0
C
4
7
5
R559
R550
R549
R
5
4
8
R
5
4
7
R546
R
5
4
5
R
5
4
4
R
5
5
1
C
4
7
2
R
5
5
2
R555
C
4
7
3
R
5
6
4
R
5
5
4
R553
C474
R
5
3
9
C
4
7
1
R537
R
5
3
8
R
5
5
7
R330
R
3
3
1
R164
R165
R
1
6
3
OCI6
R
1
3
9
R402
R540
R
5
5
6
C129
R530
X25
W
1
W
2
W
3
W
4
C313
C440
C448
C
4
1
9
C
4
5
1
C
4
5
2
C400
C
4
6
0
C412
C
4
6
2
C
3
0
9
C
4
0
2
C
4
0
4
C
4
0
9
C
4
4
7
C
4
4
6
C423
C
1
0
8
C
1
0
0
D115
D116
D117
D
4
2
4
D423
D412
D104
D
1
0
3
D102
D101
D
4
2
2
D
4
2
1
D
4
2
0
D
3
0
2
D303
DZ16
D
4
0
1
D
Z
1
7
D
Z
1
8
D
Z
1
9
D
Z
8
D
3
0
1
D
Z
1
0
DZ11
DZ12
D
Z
1
5
D416
DZ9
DZ20
DZ6
DZ5
DZ4
DZ3
DZ2
DZ1
D
2
0
5
D204
D203
D
2
0
0
D106
D105
D202
D201
D
3
0
9
D
3
1
0
D
4
0
2
D403
D405
D
4
1
7
D
4
1
9
D
4
1
8
D
4
0
4
D
4
1
5
D414
D
4
0
0
D
4
1
1
D
3
0
8
D
3
0
7
D
3
0
6
D
4
1
3
D304
D300
D
3
0
5
D409
D
4
0
6
D
4
0
8
D
4
0
7
D
4
1
0
D
1
1
1
D
1
1
0
D
1
0
9
D
1
0
8
D
1
0
0
D
2
1
1
D210
D
2
0
9
D208
D207
D206
D
1
1
4
D
1
1
3
D
1
1
2
D
1
0
7
R526
R238
Q10
Q2
Q9
Q4
Q3
Q6
Q7
Q8
Q1
G4648-2
R132
R129
R153
R135
R125
C
1
1
0
C115
C
3
0
0
X
8
R338
R339
R
4
4
6
R471
R318
C305
R
3
2
1
0
.20
3.70
7.30
7.35
8.80
10.80
8.25
11.00 ±.04
0 .20
7.50 7.80
1.42
4.00
4.42
8.00 ±.04
5.50
2.75
N.D. (9 PLACES)
ITEM
REQ'D
PART NO.
DESCRIPTION
1
1
SEE BLANK INFO.
P.C. BOARD BLANK
2
E2861
SEALANT
3
2.0 oz.
1.2 oz.
E4018
HEATSINK
S20590-1
1
4
SEALANT
R229,R241
2
S19400-2670 267 1/4W
R232,R443,R560
3
S19400-8252 82.5K 1/4W
R234,R522,R562
3
S19400-3323 332K 1/4W
R238,R526
2
S18380-1
THERMISTOR,PTC,56 OHMS,90MA
R239
1
S18380-3
THERMISTOR,PTC,0.08-0.19 OHMS,1.85A
R301
1
T10812-39
50K 1/2W TRIMMER
R303,R472
2
S19400-5621 5.62K 1/4W
R304,R313
2
T10812-67
100K 1/2W TRIMMER
R307,R321,R442
3
S19400-5622 56.2K 1/4W
R309,R485,R516,R517,R518
5
S19400-3322 33.2K 1/4W
R311
1
S19400-3922 39.2K 1/4W
R326,R327
2
S19400-5110 511 1/4W
R328,R425,R441
3
T10812-41
10K 1/2W TRIMMER
R338,R452,R474
3
S19400-2431 2.43K 1/4W
R342,R404,R405,R433,R440
13
S19400-1000 100 1/4W
R470,R477,R481,R489,R491
R493,R507,R525
R402,R504,R512
3
S19400-75R0 75 1/4W
R408
1
S19400-1782 17.8K 1/4W
R411,R494
2
S19400-6811 6.81K 1/4W
R413
1
S19400-2000 200 1/4W
R421
1
S19400-4753 475K 1/4W
R422,R497,R523,R524
4
S19400-1503 150K 1/4W
R426
1
S19400-3321 3.32K 1/4W
R447
1
S19400-1372 13.7K 1/4W
R451,R553
2
S19400-2432 24.3K 1/4W
R454,R456
2
S19400-3011 3.01K 1/4W
R458
1
S19400-4750 475 1/4W
R467
1
S18380-4
THERMISTOR,PTC,0.02-0.47 OHMS,0.90A
R479
1
S19400-5620 562 1/4W
R515
1
S19400-15R0 15 1/4W
R521
1
S19400-2213 221K 1/4W
W1,W2,W3,W4
4
S18317-1
0.01 OHM INSULATED JUMPER
N.B. X1
1
S15128-15
IC,LM350T,LINEAR INTEGRATED CIRCUIT
X2
1
S15128-12
IC,7915,VOLTAGE REGULATOR
X3
1
M14513-6
IC,CMOS,SAMPLE/HOLD,QUAD
X4
1
S15128-22
IC,OP-AMP,QUAD,LO-NOISE
X5,X23,X28
3
S15128-11
14 PIN QUAD COMPARATOR
N.A. X6,X11,X12,X13,X14,X15,X16
10
S15018-15
14 PIN I.C. (SS)
X17,X18,X36
X8
1
S18395-23
REG. H.S. ASBLY
N.A. X9,X10
2
S15018-9
CMOS MC14538B (SS)
N.A. X19
1
S15018-10
14 PIN I.C. (SS)
N.A. X20,X32
2
S15018-5
16 PIN I.C. (SS)
N.A. X21,X22,X30,X31
4
S15018-6
DIGITAL INTEGRATED CIRCUIT (SS)
X24,X35
2
S15128-16
IC,LT1014,LINEAR INTEGRATED CIRCUIT
N.A. X25
1
M15458-2
IC,3846,PWM CONTROLLER (SS)
X26,X33
2
S15128-10
IC,431,VOLTAGE REF.
X29,X34
2
S15128-4
IC,LM224,OP-AMP
ITEM
REQ'D PART NO
IDENTIFICATION
R134,R200,R345,R427,R428
8
S19400-1001 1K 1/4W
R432,R436,R532
R135,R423,R490
3
S19400-2673 267K 1/4W
R137,R142,R145,R147,R148
43
S19400-1002 10K 1/4W
R213,R214,R233,R236,R237
R240,R310,R312,R314,R316
R320,R324,R325,R330,R331
R333,R403,R412,R414,R431
R435,R444,R445,R455,R475
R478,R509,R510,R527,R528
R529,R536,R539,R540,R551
R561,R563,R564
R138,R406,R495,R508,R541
13
S19400-2671 2.67K 1/4W
R542,R543,R544,R545,R546
R547,R548,R549
R139,R157,R337
3
S19400-2430 243 1/4W
R140
1
S16296-5
10K TRIMMER
R141,R146,R530
3
S19400-8251 8.25K 1/4W
R143,R144,R235,R416,R424
13
S19400-1003 100K 1/4W
R446,R450,R459,R471,R480
R496,R552,R559
R149,R430
2
S19400-3320 332 1/4W
R150
1
T10812-36
5K 1/2W TRIMMER
R151
1
S19400-6810 681 1/4W
R154,R155,R160,R161,R225
10
S19400-1501 1.5K 1/4W
R226,R227,R228,R242,R503
R156
1
S19400-1821 1.82K 1/4W
R158,R339,R429
3
T10812-62
500 1/2W TRIMMER
R165,R482,R486,R487,R488
5
S19400-8250 825 1/4W
R201,R202,R203,R204,R205
13
S19400-10R0 10 1/4W
R230,R434,R466,R483,R484
R492,R500,R501
R206,R207,R208,R209
4
S19400-26R7 26.7 1/4W
R212,R335,R341,R407,R410
10
S19400-1502 15K 1/4W
R437,R439,R453,R550,R554
R216,R317,R343,R344,R417
7
S19400-2211 2.21K 1/4W
R418,R473
R217,R218,R219,R220,R221
12
S19400-1301 1.3K 1/4W
R222,R223,R224,R400,R401
R505,R506
CAPACITORS = MFD/VOLTS
INDUCTANCE = HENRIES
RESISTANCE = OHMS
ITEM
REQ'D PART NO
IDENTIFICATION
C100
1
T11577-58K
.0047/3000V
C101
1
S13490-76
.001/400
C102,C103,C105,C301,C472
5
S16668-3
100pF/100
C104,C414,C422
3
S16668-6
4700pF/50
C106,C205,C303,C305,C306
7
S16668-8
330pF/100
C470,C471
C107,C121,C122,C123,C124
44
S16668-11
.1/50
C125,C126,C127,C128,C129
C204,C211,C307,C308,C411
C413,C424,C425,C426,C427
C428,C429,C430,C432,C433
C434,C435,C436,C437,C438
C439,C441,C442,C443,C444
C445,C450,C456,C457,C458
C459,C466,C467,C468
C108,C419
2
S13490-19
1.8/20
C109,C110,C416
3
S16668-7
820pF/50
C111,C311
2
S13490-121
1000/35
C112,C116,C118,C120,C201
26
S16668-5
.022/50
C202,C203,C206,C300,C302
C304,C312,C314,C401,C403
C405,C406,C415,C449,C453
C454,C455,C461,C463,C473
C474
C113,C114,C310
3
T11577-52K
.0047 or .005/1400
C115
1
S13490-66
47/35
C117,C119
2
S13490-93
27/35
C200,C464
2
S13490-94
.33/200
C207
1
S13490-73
20/50
C309,C400,C402,C404,C409
14
S13490-42
1.0/35
C412,C423,C446,C447,C448
C451,C452,C460,C462
C313
1
S13490-197
82/35
C407
1
S16668-10
4700pF/50
C410
1
S16668-2
47pF/100
C417,C475
2
S16668-4
2700pF/50
C418
1
S13490-126
.018/50V
C440
1
S13490-25
4.7/35
C465,C469
2
S13490-104
39uF/20V
CR1
1
S13929-8
RELAY,DPDT,12VDC
D100,D108,D109,D110,D111
9
T12199-2
1N4007
D306,D307,D308,D309
D101,D102,D103,D104,D115
10
T12705-22
1N914
D116,D117,D412,D423,D424
D105,D106,D200,D201,D202
16
T12705-34
1N4936
D203,D204,D205,D301,D302
D303,D401,D416,D420,D421
D422
D107,D112,D113,D114,D206
31
T12199-1
1N4004
D207,D208,D209,D210,D211
D300,D304,D305,D310,D400
D402,D403,D404,D405,D406
D407,D408,D409,D410,D411
D413,D414,D415,D417,D418
D419
DZ1,DZ2,DZ10,DZ11,DZ15
9
T12702-19
1N4742A
DZ16,DZ17,DZ18,DZ19
DZ3,DZ8,DZ12
3
T12702-29
1N4744A
DZ4,DZ5
2
T12702-37
1N4755A
DZ6
1
T12702-53
1N4728A
DZ9,DZ20
2
T12702-27
1N4740
N.C. J1
1
S18248-4
HEADER
N.C. J2
1
S18248-16
HEADER
N.C. J3
1
S18248-6
HEADER
N.C. J4,J17
2
S18248-12
HEADER
N.C. J5
1
S18248-8
HEADER
N.C. J27
1
S18248-10
HEADER
N.C. J28
1
S18248-14
HEADER
OCI1,OCI2,OCI3,OCI4,OCI5
6
S15000-27
OPTOCOUPLER,LOGIC-OUT,DUAL
OCI6
OCI7
1
S15000-10
OPTO ISOLATOR
Q1,Q2,Q3,Q4,Q6,Q8,Q9,Q10
8
T12704-68
2N4401
Q7
1
T12704-69
2N4403
R108,R162,R498
3
S19400-2002 20K 1/4W
R109,R110,R112,R114,R133
13
S19400-4752 47.5K 1/4W
R211,R215,R231,R409,R415
R419,R420,R519
R111,R113,R125,R128,R136
20
S19400-4751 4.75K
R159,R302,R305,R306,R318
R319,R322,R323,R334,R340
R468,R502,R537,R556,R557
R123,R127,R513,R514
4
S19400-6812 68.1K 1/4W
R124,R448,R449,R469,R476
9
S19400-1004 1M 1/4W
R511,R520,R533,R534
R126
1
S19400-5112 51.1K 1/4W
R129,R538
2
S19400-2672 26.7K 1/4W
R130,R131,R152,R153,R163
13
S19400-3921 3.92K 1/4W
R164,R300,R308,R329,R332
R457,R461,R463
R132,R210,R499,R555
4
S19400-2212 22.1K 1/4W
P.C. BOARD BLANK INFORMATION
BUY BLANK COMPLETE AS G4648-B
(4 LAYER BOARD PER E3281)
(MAKES 2 BOARDS PER PANEL; SEE ELECTRONIC FILE
FOR ADDITIONAL INFORMATION)
N.D.
N.D.
N.D.
N.D.
N.D.
N.D.
N.D.
N.D.
ALL COMPONENTS AND MATERIALS USED IN THIS ASSEMBLY
ARE TO BE RoHS COMPLIANT PER E4253.
PC Board Assembly - Control - Codes 11115 - 11116 - (G4648)
NOTE:
Lincoln Electric assumes no responsibility for liablilities resulting from board level troubleshooting. PC Board repairs will invalidate your factory warranty. individual Printed Circuit Board Components are not available from Lincoln Electric. This information is provided
for reference only. Lincoln Electric discourages board level troubleshooting and repair since it may compromise the quality of the design and may result in danger to the Machine Operator or Technician. Improper PC board repairs could result in damage to the machine.
G-11
G-11