Gun trigger and 1cr relay contact control circuits, Theory of operation – Lincoln Electric LN-8 SVM132-A User Manual

Page 47

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E-3

THEORY OF OPERATION

E-3

GUN TRIGGER AND 1CR
RELAY CONTACT
CONTROL CIRCUITS

When the gun trigger switch is activat-
ed (closed) the 1CR relay is energized.
Three sets of isolated contacts incor-
porated within the 1CR relay perform
several functions. One set of contacts
completes the circuit to energize the
wire feed motor armature and also the
auxiliary circuit #7 and #32A. Another
set of contacts control the motor field
circuit polarity which, along with the
wire feed switch, dictate the wire feed
direction. The third set of contacts
control the #2 and #4 contactor circuit

which enables the power source weld-
ing output. The #2 and #4 contactor
circuit is passed through the optional
b u r n b a c k b o a r d w h i c h d e l a y s t h e
“opening” of the circuit and prevents
the electrode from “sticking” in the
weld puddle.

The interlock switch, reed switch,
ground lead protector (GLP), and ther-
mal circuit breaker are all incorporated
in the gun trigger circuit. In case of a
fault condition, the GLP or thermal cir-
cuit breaker will disable the trigger cir-
cuit. The interlock switch and reed
switch enhance the gun trigger circuitry
by allowing the operator to release the
trigger button and continue welding.

FIGURE E.2 – GUN TRIGGER AND 1CR CONTACT CONTROL CIRCUITS

LN-8

REMOTE

OUTPUT

CONTROL

ELECTRODE

METER
SHUNT

WIRE
FEED

MOTOR

CIRCUIT

BREAKER

INPUT

RECEPTACLE

VARIABLE VOLTAGE

BOARD

CONTROL

BOARD

WIRE FEED

SPEED CONTROL

THERMAL

CIRCUIT

BREAKER

RELAY

BOARD

GLP

REED

SWITCH

TRIGGER

TRANS.

WIRE

FEED

SWITCH

INTERLOCK

SWITCH

FUSE

GUN

CABLE

RECEPTACLE

FIELD

ARMATURE

#3

2

A

OPTIONAL

BURNBACK

BOARD

CONTROL

#2

&

#4

C

O

N

T

A

C

T

O

R

#531

#31

2 OHMS

#32

#32A

#75
#76
#77

#21

#567

NOTE: Unshaded areas of block logic diagrams are the subject of discussion.

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