Land Rover DEFENDER LT77S - Manual (Page 12)

MANUALGEARBOX
DEFENDER
5. Remove first and second synchromesh baulk
rings.
6. Using MS 47 and support bars under second
gear, press off pilot bearing, third, fourth
synchromesh second and third gear assembly.
7. Remove washer, third, fourth synchromesh,
third gear baulk ring, split needle rollers, bush,
needle bearing and second gear.
8. Remove snap ring, spacer, second gear cone
and circlip.
GEARBOX CASINGS AND OIL PUMP
Degrease and clean all components and discard
gaskets and seals.
Gearbox casing
1. Remove mainshaft and layshaft bearing tracks.
2. Remove plastic scoop from inside the casing.
3. Inspect case for damage, cracks and stripped
threads.
Fit a new scoop with scoop side towards top of
casing.
Front cover
1. Remove oil seal from cover. Do not fit a new
seal at this stage