Manual gearbox – Land Rover DEFENDER LT77S User Manual

Page 13

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MANUAL GEARBOX

Centre plate

1.

Remove bearing tracks.

2.

Inspect for damage and selector rail bore for

wear.

3. Temporally fit reverse shaft gear and lever and

check clearance between slipper and lever
does not exceed

(0.008

in).

3. Check oil pick up pipe for obstruction but do

not remove.

4.

Remove drain plug assembly. Clean and renew

filter and washers if necessary.

Renew oil seal.

6. Renew Ferrobestos bush.

WARNING: This bush contains

INTRODUCTION,

Information, Poisonous

not attempt

to

clean it. see

substances.

7.

Fit

new bush with drain holes towards bottom of

casing.

CAUTION: If drain holes are not
positioned correctly oil may build up
behind oil seal and cause a leak.

Extension case

1.

Examine for damage

to

threads and machined

faces.

2.

Remove oil pump cover, inspect gears and
housing and renew if required.

8.

If extension housing is being renewed transfer

grub screw to new housing. Apply Loctite to
threads.

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