Manualgearbox defender – Land Rover DEFENDER LT77S User Manual

Page 28

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MANUALGEARBOX

DEFENDER

NOTE: One bearing cage is twisted in
manufacture. The twist causes the gear

to tilt on the shaft forcing the gear into

engagement. Renew bearings if worn or if the
gear jumps out of engagement.

2.

Fit the bearings either way round and secure

with the circlip.

3. Check condition of idler gear and mating teeth

on layshaft and synchromesh outer member.

.

SELECTORS

1.

Examine selector rail and pins for wear and

damage.

2. Examine first-second selector fork for wear

cracks and damage.

NOTE:

The the selector rail and fork

is

only supplied as a complete assembly.

Examine third-fourth selector fork for wear,
cracks and damage.

4.

Examine fifth gear selector fork, pads and pivot
pins.

5. Examine interlock spools for wear and damage.

1

4

6. Renew retaining

if distorted.

.

.

...

. . . .

.

4.

Examine idler shaft for wear. scores and oittina.

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