Land Rover DEFENDER LT77S - Manual (Page 3)

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MANUAL GEARBOX
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CONTENTS
Page
OVERHAUL
DISMANTLE .....................................................................................................
GEAR SELECTOR HOUSING ..........................................................................
EXTENSION HOUSING .................................................................................... 2
MAINSHAFT AND LAYSHAFT FIFTH GEARS .................................................. 3
REVERSE SHAFT, LAYSHAFT AND MAINSHAFT ........................................... 5
DISMANTLE MAINSHAFT ................................................................................ 7
GEARBOX CASINGS AND OIL PUMP ............................................................. 8
GEAR CHANGE HOUSING ............................................................................
GEAR SELECTOR HOUSING ........................................................................
SYNCHROMESH ASSEMBLIES ....................................................................
CHECKING BAULK RING CLEARANCES ...................................................... 17
INPUT SHAFT ................................................................................................ 18
MAINSHAFT ................................................................................................... 18
MAINSHAFT GEAR END FLOAT CHECKS .................................................... 19
ASSEMBLING MAINSHAFT ........................................................................... 21
LAYSHAFT ..................................................................................................... 23
REVERSE GEAR AND SHAFT ...................................................................... 23
SELECTORS .................................................................................................. 24
ASSEMBLING GEARBOX SHAFTS TO CENTRE PLATE .............................. 25
FITTING GEARBOX CASING ......................................................................... 27
FITTING FIFTH GEAR .................................................................................... 28
FIFTH GEAR SELECTOR FORK ASSEMBLY ................................................ 30
EXTENSION CASE ........................................................................................ 31
INPUT-MAINSHAFT BEARING ADJUSTMENT .............................................. 32
LAYSHAFT BEARING ADJUSTMENT ............................................................ 32
GEAR LEVER AND REMOTE HOUSING ASSEMBLY ................................... 33
BELL HOUSING - FOUR CYLINDER ENGINE ............................................... 35
BELL HOUSING - V8 ENGINE ....................................................................... 35
SPECIFICATIONS. TORQUE
DATA ............................................................................................................... 1
TORQUE VALUES ........................................................................................... 1
SERVICE TOOLS
SERVICE TOOLS ............................................................................................. 1