Land Rover DEFENDER LT77S User Manual

Page 41

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MANUAL

GEARBOX

DATA

Reverse lever and slipper pad clearance
Reverse gear plunger operating load

................................

45 to

55

Synchromesh assemblies push through load

8,2 to 10 kgf

Clearance between baulk rings and gears

........................

Fifth gear end float

............................................................

0,020

Third gear end float

0,020

Second gear end float

0,020

First gear bush end float

0,075

First gear end float
Fifth gear synchromesh end float

0,005

to

0,055

TORQUE VALUES

NOTE: Torque wrenches should be
regularly checked for accuracy to ensure

that

all

fixings are tightened to the

correct torque.

Oil

pump

to extension case

Clip clutch release lever
Spool retainer to gearcase
Spool guide to remote housing
Extension case to gearcase
Pivot plate, clutch release
Remote housing

to

gearcase

Gear lever housing to remote housing
Guide, clutch release sleeve
Slave cylinder to bell housing
Front cover to gearcase
Fifth gear support bracket bolts
Plunger housing to remote housing

Gear lever retainer
Lower gear lever

to extension nut

Reverse lever pivot post nut

Clutch housing to gearbox bolts
Plug, detent spring and ball

Oil

drain plug

Oil filter plug
Oil filler

-

level plug

Breather
Fifth gear layshaft stake nut
Bottom cover to clutch housing

7 - 10
7

-

10

7

-

10

7 -

10

7 - 10

22

-

28

22

-

28

22

-

28

22

-

28

22

28

22

-

28

22

-

28

22

-

28

7

-

10

40

-

47

22

-

28

65

-

80

22

-

28

47

-

54

65

-

80

25

-

35

14

-

16

204

-

231

7 -

10

SPECIFICATIONS,

TORQUE

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