Land Rover DEFENDER LT77S - Manual (Page 17)

MANUAL GEARBOX
Reverse gear plunger assembly.
1. Remove plug spring and ball.
2. Remove circlip to release plunger and spring.
3. Clean and examine components.
4. Assemble plunger and spring with multi-purpose
grease and secure with circlip.
5. Lubricate and fit detent ball and spring with light
oil. Apply Loctite 290 to plug threads and fit.
6. Check that plunger returns when depressed.
Transfer gear housing.
1. Remove the four screws and remove gaiter
assembly.
2. Disconnect the gear lever from selector fork.
3. Retrieve the non metallic bushes.
4. Remove circlip to release ball and seat and
withdraw gear lever.
5. Remove screws from end cover to withdraw
cover and cross shaft.
6. Remove selector fork.
7.
Remove detent spring and plate.
8. Clean and examine ail parts and renew where
necessary.
NOTE: Assemble the housing using
grease on moving parts.
9. Fit internal and external "0" rings to fork
assembly.
10. Fit detent spring.
11. Fit rings to end cover and fit to short end
of cross shaft.
12. Insert shaft into fork and secure end cover with
screws.
13. Fit Nylon seat, groove downwards, to gear
lever.
14. Fit gear lever and seat to cross shaft and
secure with circlip.
15. Fit bushes to gear lever and secure with
pin and split pin.