Manualgearbox defender – Land Rover DEFENDER LT77S User Manual

Page 32

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MANUALGEARBOX

DEFENDER

FITTING FIFTH

GEAR

to the layshaft front bearing.

packing disc should be made to the dimensions
given

to absorb

the

force. The plate also retains

the input shaft bearing outer track.

4.

Fit a new stake nut but do not tighten.

5.

Fit

gear assembly to mainshaft.

CAUTION:

Since the fifth gear is a tight

fit on

the

layshaft, the force, when

pressing the gear, must not be transfered

1.

Secure the plate with two

bolts. Insert

disc between plate and layshaft.

Release and invert gearbox and remove reverse
shaft retainer plate.

3. With the extraction groove uppermost, drive fifth

gear

on

to

layshaft using 18G 1422.

I

OVERHAUL

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